Toyota Tundra. Manual — part 1900

5

INSTALL NO. 2 AIR TUBE (See INSTALLATION )

6

INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (See INSTALLATION )

7

INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR (See INSTALLATION )

8

INSTALL NO. 3 AIR TUBE (See INSTALLATION )

9

INSTALL ENGINE ASSEMBLY

a

Slowly lower the engine assembly into the engine compartment

b

Attach the engine mounting insulators to the vehicle

c

Install the 4 engine mounting insulator's bolts

Torque: 79 N*m (806 kgf*cm, 58 ft.*lbf)

Fig. 362: Locating Engine Mounting Insulator Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

10

INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

a

Using SST, hold the crankshaft

SST 09213-70011 (09213-70020), 09330-00021

b

Install the front drive plate spacer, drive plate and rear drive plate spacer on the crankshaft

NOTE:

Make sure that the engine is clear of all wiring and hoses.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 363: Holding Crankshaft Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Install and uniformly tighten 8 new bolts in the sequence shown below

Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)

d

Mark the upside of each flywheel installation bolt with paint

e

Retighten the flywheel installation bolts by 90° as shown below

f

Check that the painted marks are now at a 90° angle to the upside

NOTE:



Do not reuse the flywheel installation bolts.



Do not impact or damage the flywheel installation bolts. Be sure
to handle them carefully.

Fig. 364: Identifying Flywheel Installation Bolt Tightening
Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 365: Locating Flywheel Installation Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

11

INSTALL AUTOMATIC TRANSMISSION ASSEMBLY

a

for 2WD, refer to the following procedures (see INSTALLATION )

b

for 4WD, refer to the following procedures (see INSTALLATION )

12

INSTALL PROPELLER SHAFT ASSEMBLY

a

for 2 joint type, refer to the following procedures (see )

b

for 3 joint type, refer to the following procedures (see )

13

INSTALL EXHAUST PIPE ASSEMBLY

a

for Regular cab standard deck, refer to the following procedures (see INSTALLATION )

b

except Regular cab standard deck, refer to the following procedures (see INSTALLATION )

14

INSTALL NO. 1 WATER BY-PASS PIPE

a

Install the water by-pass pipe with the 2 bolts

15

INSTALL GENERATOR ASSEMBLY (See INSTALLATION )

16

CONNECT VANE PUMP ASSEMBLY (See INSTALLATION )

17

CONNECT COOLER COMPRESSOR ASSEMBLY (See INSTALLATION )

Fig. 366: Locating Water By-Pass Pipe With Bolts

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

18

CONNECT WIRE HARNESS AND HOSE

a

Connect the 3 connectors to the engine room junction block

b

Install the engine wire with the nut

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

c

Connect the 4 air injection control driver connectors

d

Install the ground wire with the bolt

Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

e

Connect the positive (+) battery terminal and install the engine wire with the nut

Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)

Fig. 367: Locating Air Injection Control Driver Connectors
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

f

Connect the air injection system hose

g

Install the ground wire with the bolt

Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

h

Connect the air pump connector and install the connector bracket with the bolt

Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra