Toyota Tundra. Manual — part 1097

Torque: 1.8 N*m (18 kgf*cm, 16 in.*lbf)

c. Pull out the pin from the generator brush holder.

Fig. 36: Identifying Generator Brush Holder With Screws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4. INSTALL GENERATOR REAR END COVER

a. Install the terminal insulator to the generator rectifier end frame.

Fig. 37: Identifying Terminal Insulator And Generator Rectifier End Frame
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Install the end cover with the 3 nuts.

Torque: 4.6 N*m (47 kgf*cm, 41 in.*lbf)

NOTE:

Pay attention to the mounting orientation of the terminal insulator.

2009 Toyota Tundra

2009 ELECTRICAL Charging (3UR-FE) - Tundra

Fig. 38: Identifying End Cover With Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5. INSTALL GENERATOR PULLEY

SST 09820-63011 (09820-06010, 09820-06020)

HINT:

GENERATOR PULLEY SST SPECIFICATION

Fig. 39: Installing Pulley Onto Rotor Shaft
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

a. Install the pulley onto the rotor shaft by tightening the pulley nut by hand.

b. Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf)

c. Mount SST 2 in a vise.

d. Insert SST 1 -A and B into SST 2, and attach the pulley nut to SST 2.

SST 1-A and B 09820-06010

SST 2

09820-06020

NOTE:

Check that SST is secured to the rotor shaft.

2009 Toyota Tundra

2009 ELECTRICAL Charging (3UR-FE) - Tundra

Fig. 40: Inserting Pulley Nut To SST 2
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e. Tighten the pulley nut by turning SST 1-A in the direction shown in the illustration.

Torque: 133 N*m (1356 kgf*cm, 98 ft.*lbf)

f. Remove the generator from SST 2.

Fig. 41: Tightening Pulley Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

g. Turn SST 1-B, and remove SST 1-A and B.

h. Turn the pulley and check that the pulley moves smoothly.

2009 Toyota Tundra

2009 ELECTRICAL Charging (3UR-FE) - Tundra

Fig. 42: Turning Pulley
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

INSTALLATION

1. INSTALL GENERATOR ASSEMBLY

a. Install the generator with the 3 bolts and nut.

Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf)

Fig. 43: Identifying Bolts, Nut And Generator
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Connect the generator connector.

c. Connect the generator wire with the nut.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

d. Install the terminal cap.

e. Install the harness bracket to the generator with the bolt.

Torque: 31 N*m (316 kgf*cm, 23 ft.*lbf)

2009 Toyota Tundra

2009 ELECTRICAL Charging (3UR-FE) - Tundra