Toyota Tundra. Manual — part 1096

necessary, replace the bearing.

Fig. 25: Identifying Generator Drive End Frame Bearing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4. REPLACE GENERATOR DRIVE END FRAME BEARING

a. Remove the 4 screws and retainer plate.

Fig. 26: Identifying Retainer Plate And Screws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using SST and a hammer, tap out the bearing.

SST 09950-60010 (09951 -00250), 09950-70010 (09951-07100)

Fig. 27: Tapping Out Bearing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ELECTRICAL Charging (3UR-FE) - Tundra

c. Using SST and a press, press in a new bearing.

SST 09950-60010 (09951 -00470), 09950-70010 (09951-07100)

Fig. 28: Using SST To Press In Bearing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d. Install the retainer plate with the 4 screws.

Torque: 2.3 N*m (23 kgf*cm, 20 in.*lbf)

Fig. 29: Identifying Retainer Plate And Screws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5. INSPECT GENERATOR ROTOR BEARING

a. When rotating the bearing, check that there is no abnormal noise and that it rotates smoothly. If

necessary, replace the generator rotor.

2009 Toyota Tundra

2009 ELECTRICAL Charging (3UR-FE) - Tundra

Fig. 30: Inspecting Generator Rotor Bearing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

REASSEMBLY

1. INSTALL GENERATOR ROTOR ASSEMBLY

a. Place the drive end frame on the pulley.

b. Install the rotor to the drive end frame.

Fig. 31: Identifying Rotor
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. INSTALL GENERATOR COIL ASSEMBLY

a. Place the generator washer on the rotor.

Fig. 32: Placing Generator Washer On Rotor
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using SST and a press, slowly press in the coil assembly.

SST 09285-76010

2009 Toyota Tundra

2009 ELECTRICAL Charging (3UR-FE) - Tundra

Fig. 33: Using SST To Press In Coil Assembly
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Install the 4 bolts.

Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf)

Fig. 34: Identifying Generator Coil Assembly Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY

a. While pushing the 2 brushes toward the inside of the brush holder, insert a pin (diameter: 1.0 mm

(0.0394 in.)) into the brush holder hole.

Fig. 35: Identifying Generator Brush Holder Pins
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Install the generator brush holder with the 2 screws.

2009 Toyota Tundra

2009 ELECTRICAL Charging (3UR-FE) - Tundra