Toyota Tundra. Manual — part 2093

Fig. 82: Pulling Up Retainer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

7

DISCONNECT WIRE HARNESS

a

Detach the harness clamp from the fuel tank

Fig. 83: Identifying Harness Clamp From Fuel Tank
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

8

DISCONNECT FUEL TANK TO FILLER PIPE HOSE

a

Detach the lock claw by lifting up the cover, as shown in the illustration

NOTE:



Do not use any tools in this procedure.



Check for any dirt and foreign matter contamination in the valve
and around the connector. Clean if necessary. Foreign matter
may damage the O-rings or cause leaks in the seal between the
valve and connector.

2009 Toyota Tundra

2009 ENGINE Fuel (1GR-FE) - Tundra

Fig. 84: Identifying Fuel Tank Assembly
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Disconnect the fuel tank breather tube from the inlet pipe

c

Disconnect the fuel tank to filler pipe hose from the inlet pipe

d

Detach the filler pipe hose and breather tube from the No 1 breather tube clamp

9

DISCONNECT NO. 1 CANISTER OUTLET HOSE

a

Disconnect the canister outlet hose from the inlet pipe

b

Detach the hose from the No 1 breather tube clamp

10

REMOVE FUEL TANK ASSEMBLY

a

Set a mission jack underneath the fuel tank

b

Remove the 2 bolts, 2 clips, 2 pins and 2 fuel tank bands

Fig. 85: Identifying Fuel Tank Bolts And Clips With Pins
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Fuel (1GR-FE) - Tundra

c

Slowly lower the mission jack slightly

d

Detach the wire harness clamp from the fuel tank as shown in the illustration

e

Disconnect the fuel pump connector and lower the mission jack

Fig. 86: Identifying Fuel Pump Connector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

11

REMOVE FUEL TANK INLET PIPE SUB-ASSEMBLY

a

Remove the 2 nuts and inlet pipe

Fig. 87: Identifying Inlet Pipe Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

12

REMOVE NO. 1 FUEL TANK HEAT INSULATOR

a

Remove the nut from the heat insulator

b

Using needle-nose pliers, remove the 4 clips shown in the illustration and then remove the heat
insulator

NOTE:

Be careful not to cut the wirings.

NOTE:



Before this procedure, check the connector for dirt, mud or
other contamination.



Do not use any tools in this procedure.

2009 Toyota Tundra

2009 ENGINE Fuel (1GR-FE) - Tundra

Fig. 88: Identifying Clips And Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

13

REMOVE FUEL TANK TO FILLER PIPE HOSE

a

Remove the filler pipe hose from the fuel tank

Fig. 89: Identifying Filler Pipe Hose From Fuel Tank
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

14

REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

a

Remove the 2 tube joint clips and pull out the 2 fuel tank tubes

2009 Toyota Tundra

2009 ENGINE Fuel (1GR-FE) - Tundra