Toyota Tundra. Manual — part 2094

Fig. 90: Identifying Tube Joint Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Using SST, loosen the retainer

NOTE:



Remove any dirt and foreign matter on the fuel tube joint before
performing this work.



Do not allow any scratches or foreign matter on the parts when
disconnecting them, as the fuel tube joint contains the O-rings
that seal the plug.



Perform this work by hand. Do not use any tools.



Do not forcibly bend, twist or turn the nylon tube.



Protect the disconnected part by covering it with a plastic bag
and tape after disconnecting the fuel tubes.

2009 Toyota Tundra

2009 ENGINE Fuel (1GR-FE) - Tundra

Fig. 91: Loosening Retainer Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

SST 09808-14020 (09808-01410, 09808-01420, 09808-01430)

HINT:

Fit the tips of SST onto the ribs of the retainer

c

Remove the retainer

d

Remove the fuel suction with pump and gauge tube assembly from the fuel tank

e

Remove the gasket from the fuel tank

INSTALLATION

1

INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

a

Apply a light coat of gasoline or grease to a new gasket, and install it to the fuel tank

b

Install the fuel suction with pump and gauge tube assembly into the fuel tank

NOTE:



When the retainer is loosened, be careful as the pump and
gauge tube will spring upward from the force of the spring.



Clean the pump and gauge tube before this operation.

NOTE:

Be careful not to bend the arm of the fuel sender gauge.

NOTE:



Be careful not to bend the arm of the fuel sender gauge.



Align the protrusion of the fuel suction with pump and gauge
tube with the groove of the fuel tank.

Fig. 92: Aligning Protrusion Of Fuel Suction With Pump And Gauge
Tube With Groove Of Fuel Tank
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Fuel (1GR-FE) - Tundra

c

Put the retainer on the fuel tank While holding the fuel suction with pump and gauge tube, tighten
the retainer one complete turn by hand

d

Using SST, tighten the retainer until the mark on the retainer is within range A on the fuel tank, as
shown in the illustration

Fig. 93: Tightening Retainer Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

SST 09808-14020 (09808-01410,09808-09808-01430)

HINT:

Fit the tips of SST onto the ribs of the retainer

e

Install the 2 fuel tank tubes with the 2 tube joint clips

Fig. 94: Identifying Fuel Tank Tubes With Tube Joint Clips

2009 Toyota Tundra

2009 ENGINE Fuel (1GR-FE) - Tundra

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2

INSTALL FUEL TANK TO FILLER PIPE HOSE

a

Install the filler pipe hose to the fuel tank

NOTE:



Check that there are no scratches or foreign objects on the
connecting parts.



Check that the fuel tube joints are inserted securely.



Check that the tube joint clips are on the collars of the fuel tube
joints.



After installing the tube joint clips, check that the fuel tube
joints have not been pulled off.

Fig. 95: Identifying Correct And Incorrect Position Tube Joint
Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Fuel (1GR-FE) - Tundra