Toyota Tundra. Manual — part 2345

Fig. 7: Identifying Starter Replacement Components With Torque Specifications (4 Of 5)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Fig. 8: Identifying Starter Replacement Components With Torque Specifications (5 Of 5)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

REMOVAL

1

DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTE:



Some systems need to be initialized after the cable is reconnected
(see INITIALIZATION ).



After the ignition switch is turned OFF, the navigation system
requires approximately 90 seconds to record various types of

2009 Toyota Tundra

2009 ENG NE Starting (2UZ-FE) - Tundra

2

REMOVE INTAKE MANIFOLD ASSEMBLY

a

Remove the intake manifold (See REMOVAL )

3

REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY (See REMOVAL )

4

REMOVE NO. 4 AIR INJECTION SYSTEM HOSE

5

REMOVE AIR PUMP ASSEMBLY (See REMOVAL )

6

REMOVE STARTER ASSEMBLY

a

Remove the 2 bolts holding the starter to the cylinder block

Fig. 9: Locating Starter Assembly Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Disconnect the starter from the cylinder block

c

Remove the bolt and disconnect the engine wire protector from the starter

Fig. 10: Identifying Engine Wire Protector Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Remove the bolt and ground wire

e

Disconnect the starter connector

f

Remove the nut and disconnect the starter wire

memory and settings. As a result, after turning the ignition switch
OFF, wait 90 seconds or more before disconnecting the cable from
the negative (-) battery terminal.

2009 Toyota Tundra

2009 ENG NE Starting (2UZ-FE) - Tundra

g

Remove the starter

DISASSEMBLY

1

REMOVE STARTER DUST PROTECTOR

a

Remove the 2 dust protectors

2

REMOVE STARTER YOKE ASSEMBLY

a

Remove the nut and disconnect the lead wire from the magnetic switch terminal

b

Remove the 2 bolts

c

Pull out the starter yoke with the armature from the magnetic switch

d

Remove the O-ring from the starter yoke

Fig. 11: Locating Starter Yoke Assembly Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3

REMOVE STARTER CLUTCH SUB-ASSEMBLY

a

Remove the 2 bolts

2009 Toyota Tundra

2009 ENG NE Starting (2UZ-FE) - Tundra

Fig. 12: Locating Starter Clutch Sub-Assembly Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Remove the return spring, idler gear, clutch roller, retainer, O-ring and starter clutch from the
starter housing

Fig. 13: Identifying Return Spring, Idler Gear, Clutch Roller, Retainer, O-Ring And Starter
Clutch From Starter Housing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Using a magnetic finger, remove the steel ball from the clutch shaft hole

2009 Toyota Tundra

2009 ENG NE Starting (2UZ-FE) - Tundra