Toyota Tundra. Manual — part 1682

Fig. 38: Identifying Radiator Side Deflector RH Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

7. REMOVE OIL COOLER ASSEMBLY (w/ Trailer Towing System) (See REMOVAL )

8. REMOVE THROTTLE BODY COVER SUB-ASSEMBLY (See REMOVAL )

9. REMOVE AIR CLEANER HOSE ASSEMBLY (See REMOVAL )

10. REMOVE RADIATOR HOSE INLET

11. REMOVE PAN SHROUD

a. Loosen the 4 nuts holding the fluid coupling fan.

Fig. 39: Identifying Fluid Coupling Fan Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Remove the fan and generator V-belt.

c. Disconnect the reservoir hose from the radiator tank upper.

d. Remove the 2 bolts holding the fan shroud.

e. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling

fan.

NOTE:

Be careful not to damage the radiator core.

2009 Toyota Tundra

2009 ENGINE Cooling (2UZ-FE) - Tundra

Fig. 40: Identifying Fan Shroud Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

f. Remove the fan pulley from the water pump.

12. REMOVE RADIATOR HOSE OUTLET

13. REMOVE RADIATOR ASSEMBLY

a. Remove the 4 bolts and radiator.

Fig. 41: Identifying Radiator Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

DISASSEMBLY

1. REMOVE RADIATOR BRACKET SUB-ASSEMBLY

a. Remove the 4 bolts and 2 brackets.

Fig. 42: Identifying Brackets Bolts

2009 Toyota Tundra

2009 ENGINE Cooling (2UZ-FE) - Tundra

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. REMOVE RADIATOR DRAIN COCK PLUG

a. Remove the drain plug.

b. Remove the O-ring.

3. ASSEMBLE SST

a. Install the claw to part A of the overhaul handle as shown in the illustration.

SST 09230-01010

Fig. 43: Installing Claw To Part A Of Overhaul Handle
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. While squeezing the handle, adjust the stopper bolt so that dimension B is as specified below.

Dimension B: 0.2 to 0.3 mm (0.00787 to 0.0118 in.)

4. UNCAULK LOCK PLATE

a. Using SST to release the caulking, squeeze the handle until stopped by the stopper bolt.

SST 09230-01010

2009 Toyota Tundra

2009 ENGINE Cooling (2UZ-FE) - Tundra

Fig. 44: Uncaulk Lock Plate
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5. REMOVE RADIATOR TANK

a. Lightly tap the bracket of the radiator (or inlet or outlet port) with a plastic-faced hammer and

remove the tank.

Fig. 45: Removing Radiator Tank
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Remove the O-ring.

INSPECTION

1. INSPECT LOCK PLATE FOR DAMAGE

a. Inspect the lock plate for damage. If the sides of the lock plate groove are deformed, reassembly of

the tank will be impossible. Correct any deformations with pliers. Water will leak if the bottom of
the lock plate groove is damaged or dented. Repair or replace it if necessary.

NOTE:

The radiator can only be recaulked twice. After the second time, the
radiator core must be replaced.

2009 Toyota Tundra

2009 ENGINE Cooling (2UZ-FE) - Tundra