Toyota Tundra. Manual — part 2300

Fig. 87: Identifying Oil Pump Gasket On Cylinder Block
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Apply a light coat of engine oil to a new O-ring

d

Install the O-ring

Fig. 88: Identifying Oil Pan O-Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e

Apply seal packing in a continuous line to the timing chain cover as shown in the following
illustration

2009 Toyota Tundra

2009 ENGINE Lubrication (3UR-FBE) - Tundra

Fig. 89: Identifying Seal Packing Areas On Timing Chain Cover
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Apply seal packing as follows

SEAL PACKING REFERENCE CHART SEAL PACKING REFERENCE CHART

Area

Seal Packing Diameter

Application Position from Inside
Edge of Cover

Continuous line

area

3 0 to 4 0 mm (0 118 to 0 157 in )

2 5 mm (0 0984 in )

Dashed line area

6 4 mm (0 252 in ) or more, or within OK
area shown in illustration

7 0 mm (0 276 in )

Diagonal line

area

3 0 to 4 0 mm (0 118 to 0 157 in )

5 5 mm (0 217 in )

NOTE:



When the contact surfaces are wet, wipe them with an oil-free
cloth before applying seal packing.

2009 Toyota Tundra

2009 ENGINE Lubrication (3UR-FBE) - Tundra

f

Align the oil pump drive rotor spline and crankshaft as shown in the illustration Install the spline
and chain cover to the crankshaft

Fig. 91: Aligning Oil Pump Drive Rotor Spline And Crankshaft
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

g

Temporarily install the timing chain cover with the 28 bolts and nut

Standard Bolt

STANDARD BOLT REFERENCE CHART STANDARD BOLT REFERENCE CHART

Fig. 90: Seal Packing Thickness Graph
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.



Install the chain cover within 3 minutes and tighten the bolts
within 10 minutes after applying seal packing.



Do not start the engine for at least 2 hours after installing.

Item

Length

Thread Diameter

Bolt A 25 mm (0 984 in ) 8 mm (0 315 in )

Bolt B 55 mm (2 17 in ) 8 mm (0 315 in )

2009 Toyota Tundra

2009 ENGINE Lubrication (3UR-FBE) - Tundra

Fig. 92: Locating Timing Chain Cover Bolts And Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

h

Tighten the 3 bolts in several steps in the sequence shown in the illustration

Torque: 47 N*m (479 kgf*cm, 35 ft.*lbf)

Fig. 93: Locating Bolts Tightening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

i

Temporarily install the fluid coupling bracket with the 4 bolts

Standard Bolt

STANDARD BOLT REFERENCE CHART STANDARD BOLT REFERENCE CHART

Bolt C 70 mm (2 76 In ) 8 mm (0 315 in )

Bolt D 35 mm (1 38 in ) 10 mm (0 394 in )

Bolt E 55 mm (2 17 in ) 10 mm (0 394 in )

Bolt F 80 mm (3 15 in ) 10 mm (0 394 in )

NOTE:

Make sure that there is no oil on the bolt threads.

2009 Toyota Tundra

2009 ENGINE Lubrication (3UR-FBE) - Tundra