Toyota Tundra. Manual — part 2198

Fig. 22: Identifying Cylinder Head Bolt Position
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e. Step 3:

1. Tighten the cylinder head bolts an additional 90° in the sequence shown in step 1.

2. Check that the painted marks are now facing rearward.

f. Install and uniformly tighten the 2 bolts in the sequence shown in the illustration.

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

Fig. 23: Identifying Cylinder Head Sub-Assembly LH Bolts Tightening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5. INSTALL VALVE STEM CAP

a. Apply a light coat of engine oil to the valve stem caps.

b. Install the 16 valve stem caps to the cylinder head.

6. INSTALL VALVE LASH ADJUSTER ASSEMBLY

a. Inspect the valve lash adjuster (See INSPECTION ).

b. Install the 16 valve lash adjusters to the cylinder head.

7. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

a. Apply engine oil to the lash adjuster tips and valve stem cap ends.

b. Install the 16 valve rocker arms as shown in the illustration.

NOTE:

Install the lash adjuster at the same place it was removed from.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

Fig. 24: Identifying Valve Rocker Arm Position
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

8. INSTALL CAMSHAFTS (for Bank 1)

a. Install the camshafts (See INSTALLATION ).

9. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH

a. Install the exhaust manifold LH (See INSTALLATION ).

CYLINDER HEAD GASKET (FOR BANK 2)

COMPONENTS

Fig. 25: Identifying Cylinder Head Gasket (For Bank 2) With Torque Specifications
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

REMOVAL

1. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

a. Remove the exhaust manifold RH (See REMOVAL ).

2. REMOVE CAMSHAFTS (for Bank 2)

a. Remove the camshafts (See REMOVAL ).

3. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

a. Remove the 16 valve rocker arms from the cylinder head.

HINT:

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

Arrange the removed parts in the correct order.

4. REMOVE VALVE LASH ADJUSTER ASSEMBLY

a. Remove the 16 valve lash adjusters from the cylinder head.

HINT:

Arrange the removed parts in the correct order.

5. REMOVE VALVE STEM CAP

a. Remove the 16 valve stem caps from the cylinder head.

HINT:

Arrange the removed parts in the correct order.

6. REMOVE CYLINDER HEAD SUB-ASSEMBLY RH

a. Uniformly loosen and remove the 2 bolts in the sequence shown in the illustration.

Fig. 26: Identifying Cylinder Head Bolts Loosening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using a 10 mm bi-hexagon wrench, uniformly loosen the 10 cylinder head bolts in the sequence

shown in the illustration. Remove the 10 cylinder head bolts and plate washers.

HINT:

Be sure to arrange the removed parts for each installation position separately.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

Fig. 27: Identifying Cylinder Head Sub-Assembly RH Bolts Loosening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

7. REMOVE CYLINDER HEAD GASKET RH

INSTALLATION

1. INSPECT CYLINDER HEAD SET BOLT (See INSPECTION )

2. INSPECT CYLINDER HEAD SUB-ASSEMBLY RH (See INSPECTION )

3. INSTALL CYLINDER HEAD GASKET RH

a. Check the piston protrusions for each cylinder.

1. Clean the cylinder block with solvent.

2. Set the piston of the cylinder to be measured to slightly ATDC.

b. Place the cylinder head gasket on the cylinder block surface with the front face of the Lot No.

stamp upward.

NOTE:



Be careful not to drop washers into the cylinder head.



Head warpage or cracking could result from removing bolts in
an incorrect order.

NOTE:



Be careful of the installation direction.



Make sure that no oil is on the front end (indicated by the
arrows) of the cylinder head gasket.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra