Toyota Tundra. Manual — part 2199

4. INSTALL CYLINDER HEAD SUB-ASSEMBLY RH

a. Place the cylinder head on the cylinder block.

HINT:

The cylinder head bolts are tightened in 3 progressive steps.

b. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

c. Step 1:

1. Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts

with the plate washers in several steps, in the sequence shown in the illustration.

Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf)

Fig. 29: Identifying Cylinder Head Sub-Assembly RH Bolts Tightening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Fig. 28: Identifying Cylinder Head Gasket Lot No. Stamp
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:



Gently place the cylinder head in order not to damage the
gasket with the bottom part of the head.



Ensure that no oil is on the mounting surface of the cylinder
head.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

d. Step 2:

1. Mark each cylinder head bolt head with paint as shown in the illustration.

2. Tighten the cylinder head bolts another 90° in the sequence shown in step 1.

Fig. 30: Identifying Cylinder Head Bolt Position
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e. Step 3:

1. Tighten the cylinder head bolts an additional 90° in the sequence shown in step 1.

2. Check that the painting marks are now facing rearward.

f. Install and uniformly tighten the 2 bolts in the sequence shown in the illustration.

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

Fig. 31: Identifying Cylinder Head Bolts Tightening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5. INSTALL VALVE STEM CAP

a. Apply a light coat of engine oil to the valve stem caps.

b. Install the 16 valve stem caps to the cylinder head.

6. INSTALL VALVE LASH ADJUSTER ASSEMBLY

a. Inspect the valve lash adjuster (See INSPECTION ).

b. Install the 16 valve lash adjusters to the cylinder head.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

7. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

a. Apply engine oil to the lash adjuster tips and valve stem cap ends.

b. Install the 16 valve rocker arms as shown in the illustration.

Fig. 32: Identifying Valve Rocker Arm Position
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

8. INSTALL CAMSHAFTS (for Bank 2)

a. Install the camshafts (See INSTALLATION ).

9. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH

a. Install the exhaust manifold RH (See INSTALLATION ).

CYLINDER HEAD

COMPONENTS

Fig. 33: Identifying Cylinder Head With Torque Specifications
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

DISASSEMBLY

1. REMOVE INTAKE VALVE

a. Using SST and wooden blocks, compress the compression spring and remove the valve retainer

NOTE:

Install the lash adjuster at the same place it was removed from.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

locks.

SST 09202-70020(09202-00010)

Fig. 34: Compressing Intake Valve Spring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Remove the retainer, compression spring and valve.

HINT:

Arrange the removed parts in the correct order.

2. REMOVE EXHAUST VALVE

a. Using SST and wooden blocks, compress the compression spring and remove the valve retainer

looks

SST 09202-70020(09202-00010)

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra