Toyota Tundra. Manual — part 2685

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

SST 09630-00014 (09631 -00132)

2. REMOVE POWER STEERING SUCTION PORT UNION

a. Remove the bolt and suction port union from the vane pump.

Fig. 28: Identifying Suction Port Union Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using a screwdriver, remove the O-ring from the suction port union.

3. REMOVE FLOW CONTROL VALVE

a. Remove the pressure port union.

b. Remove the O-ring from the pressure port union.

c. Remove the flow control valve and compression spring.

Fig. 29: Identifying Flow Control Valve O-Ring And Compression Spring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4. REMOVE VANE PUMP REAR HOUSING

a. Remove the 4 bolts and rear housing from the front housing.

2009 Toyota Tundra

2009 STEERING Power Steering - Tundra

Fig. 30: Identifying Vane Pump Rear Housing Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using a screwdriver, remove the O-ring from the rear housing.

Fig. 31: Removing O-Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

Tape the screwdriver tip before use.

5. REMOVE VANE PUMP SHAFT WITH VANE PUMP PULLEY

a. Using 2 screwdrivers, remove the snap ring from the vane pump shaft.

Fig. 32: Removing Snap Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Remove the vane pump shaft with vane pump pulley.

2009 Toyota Tundra

2009 STEERING Power Steering - Tundra

6. REMOVE VANE PUMP ROTOR

a. Remove the 10 vane plates.

b. Remove the vane pump rotor.

Fig. 33: Identifying Vane Pump Rotor
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

7. REMOVE VANE PUMP CAM RING

a. Remove the cam ring from the front housing.

Fig. 34: Identifying Vane Pump Cam Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

8. REMOVE VANE PUMP FRONT SIDE PLATE

a. Remove the front side plate from the front housing.

NOTE:

Be careful not to drop or damage the vane pump shaft with vane
pump pulley. If it is damaged, replace the vane pump assembly.

NOTE:

Take care not to drop the vane plate.

2009 Toyota Tundra

2009 STEERING Power Steering - Tundra

Fig. 35: Identifying Vane Pump Front Side Plate
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using a screwdriver, remove the O-ring from the front side plate.

Fig. 36: Removing O-Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

Tape the screwdriver tip before use.

c. Remove the O-ring from the front housing.

Fig. 37: Identifying O-Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

9. REMOVE VANE PUMP HOUSING OIL SEAL

a. Using a screwdriver and piece of cloth, pry out the oil seal.

2009 Toyota Tundra

2009 STEERING Power Steering - Tundra