Toyota Tundra. Manual — part 1851

Fig. 54: Using Hexagon Wrench To Install Bolt, Idler And Plate Washer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3

INSTALL TIMING BELT

a

Set the No 1 cylinder to TDC/compression

1

Turn the hexagonal portion of the camshaft to align the timing marks of the camshaft timing
pulleys and timing belt plates

HINT:

By turning the camshaft timing pulleys clockwise as follows, installation of the timing
pulleys will be easy:

1/2 tooth turn for the left bank camshaft timing pulley

1 tooth turn for the right bank camshaft timing pulley

Fig. 55: Aligning Timing Marks Of Camshaft Timing Pulleys And Timing Belt Plates
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2

Using the pulley set bolt, turn the crankshaft to align the timing marks of the crankshaft
timing pulley and oil pump body

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 56: Aligning Timing Marks Of Crankshaft Timing Pulley And Oil Pump Body
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Install the timing belt

1

Remove any oil or water from each pulley, and keep them clean

2

Face the front mark (arrow) on the timing belt forward

Fig. 57: Identifying Timing Belt Mark Location
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3

Set the timing belt on the crankshaft timing pulley

HINT:

Align the installation mark on the timing belt with the timing mark of the crankshaft timing
pulley

4

Set the timing belt on the No 2 timing belt idler

5

Set the timing belt on the camshaft timing pulley (for bank 1)

HINT:

Align the installation mark on the timing belt with the timing mark of the camshaft timing

NOTE:

Only wipe the pulleys. Do not use any cleansing agent on the
pulleys.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

pulley

6

Set the timing belt on the water pump pulley

7

Set the timing belt on the camshaft timing pulley (for bank 2)

HINT:

Align the installation mark on the timing belt with the timing mark of the camshaft timing
pulley

8

Set the timing belt on the No 1 timing belt idler

c

Install the belt tensioner

1

Using a press, slowly press in the push rod using 981 to 9807 N (100 to 1000 kgf, 220 5 to
2204 7 lbf) of force

2

Align the holes of the push rod and housing, and pass a 1 5 mm hexagon wrench through the
holes to keep the setting position of the push rod

Fig. 58: Aligning Holes Of Push Rod And Housing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3

Release the press

4

Install the dust boot to the belt tensioner

5

Temporarily install the belt tensioner with the 2 bolts

6

Tighten the 2 bolts

Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)

7

Using pliers, remove the 1 5 mm hexagon wrench from the timing belt tensioner

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 59: Identifying Belt Tensioner With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4

CHECK NO. 1 CYLINDER TO TDC/COMPRESSION

a

Using the pulley set bolt, slowly turn the crankshaft pulley 2 revolutions from the TDC to TDC

b

Check that each pulley is aligned with each timing mark as shown below

If the timing marks are not aligned, remove the timing belt and reinstall it

c

Remove the pulley set bolt

Fig. 60: Locating Timing Mark On Crankshaft Pulley
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5

INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE

NOTE:

Always turn the crankshaft pulley clockwise.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra