Toyota Tundra. Manual — part 1852

a

Install the sensor plate as shown below

Fig. 61: Identifying No. 1 Crankshaft Position Sensor Plate
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

6

INSTALL NO. 1 TIMING BELT COVER

a

Install the cover spacer and gasket

b

Install the timing belt cover with the 4 bolts

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

Fig. 62: Locating Timing Belt Cover Bolts And Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

7

INSTALL CRANKSHAFT PULLEY

a

Align the pulley set key with the key groove of the crankshaft pulley

b

Using SST and a hammer, tap in the crankshaft pulley

SST 09223-46011

NOTE:

Take care not to install it in a wrong direction.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 63: Tapping In Crankshaft Pulley Using SST & Hammer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Using SST, install the pulley set bolt

SST 09213-70011 (09213-70020), 09330-00021

Torque: 245 N*m (2498 kgf*cm, 181 ft.*lbf)

Fig. 64: Using SST To Install Pulley Set Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

8

INSTALL FAN BRACKET SUB-ASSEMBLY

a

Install the fan bracket with the 2 bolts and 2 nuts

Torque: for nut A, bolt B

16 N*m (163 kgf*cm, 12 ft.*lbf)

for nut C, bolt D

32 N*m (326 kgf*cm, 24 ft.*lbf)

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 65: Locating Fan Bracket With Bolts And Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

9

INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

a

Install the belt tensioner with the bolt and 2 nuts

Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf)

Fig. 66: Identifying Belt Tensioner With Bolt And Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

10

INSTALL NO. 2 TIMING BELT COVER SUB-ASSEMBLY

a

Install the timing belt cover and fit the claws and pins into each part

b

Install the 2 bolts

Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf)

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 67: Identifying Timing Belt Cover With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

11

INSTALL NO. 3 TIMING BELT COVER SUB-ASSEMBLY LH

a

Pass the camshaft position sensor wire through the cover hole

b

Install the cover with the 4 bolts

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

Fig. 68: Locating No. 3 Timing Belt Cover Sub-Assembly Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Install the wire grommet to the belt cover

d

Connect the sensor connector

e

Install the sensor wire to the wire clamps on the cover

f

Connect the engine wire to the 2 wire clamps on the cover

12

INSTALL NO. 3 TIMING BELT COVER SUB-ASSEMBLY RH

a

Install the cover with the 3 bolts and nut

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

Fig. 69: Locating No. 3 Timing Belt Cover Sub-Assembly Bolts And Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

13

INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra