Toyota Tundra. Manual — part 2376
Fig. 19: Locating Magnet Starter Switch Assembly Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b
Remove the 2 nuts and magnet starter switch
Fig. 20: Locating Magnet Starter Switch Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
2
REMOVE STARTER DRIVE HOUSING ASSEMBLY
a
Using a T30 "TORX" socket wrench, remove the 2 bolts
b
Pull out the yoke and the starter commutator end frame assembly together with the armature
2009 Toyota Tundra
2009 ENGINE Starting (3UR-FE) - Tundra
Fig. 21: Locating Starter Drive Housing Assembly Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
3
REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY
a
Remove the starter pinion drive lever
Fig. 22: Locating Starter Pinion Drive Lever
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b
Remove the 2 screws and end frame
Fig. 23: Locating End Frame Screws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
NOTE:
While holding down the lead wire, remove the starter commutator
end frame.
2009 Toyota Tundra
2009 ENGINE Starting (3UR-FE) - Tundra
4
REMOVE STARTER ARMATURE ASSEMBLY
a
Using a screwdriver, hold the spring back and disconnect the brush from the brush holder
b
Disconnect the 4 brushes and remove the brush holder
Fig. 24: Removing Brush Holder
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
c
Remove the starter armature from the yoke
Fig. 25: Identifying Starter Yoke Assembly
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
5
REMOVE STARTER YOKE ASSEMBLY
a
Remove the starter yoke from the starter center bearing clutch
6
REMOVE STARTER ARMATURE PLATE
a
Remove the starter armature plate from the starter center bearing clutch
2009 Toyota Tundra
2009 ENGINE Starting (3UR-FE) - Tundra
Fig. 26: Identifying Starter Armature Plate From Starter Center Bearing Clutch
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
7
REMOVE PLANETARY GEAR
a
Remove the 3 planetary gears
Fig. 27: Identifying Planetary Gears
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
INSPECTION
1
INSPECT STARTER ASSEMBLY
a
Perform pull-in test
NOTE:
The following tests must be performed for no longer than 5 seconds to
prevent the coil from burning out.
2009 Toyota Tundra
2009 ENGINE Starting (3UR-FE) - Tundra
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