Toyota Tundra. Manual — part 1006

8. REMOVE NO. 1 PARKING BRAKE SHOE ASSEMBLY LH (See COMPONENTS )

9. REMOVE NO. 2 PARKING BRAKE SHOE ASSEMBLY LH (See COMPONENTS )

10. REMOVE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY LH (See DISASSEMBLY )

11. REMOVE NO. 3 PARKING BRAKE CABLE ASSEMBLY (See DISASSEMBLY )

12. DISCONNECT REAR SPEED SENSOR LH (See REMOVAL )

13. REMOVE REAR AXLE SHAFT

a. Remove the 4 nuts and rear axle shaft together with the parking brake plate.

Fig. 46: Identifying Rear Axle Shaft Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Remove the O-ring.

14. REMOVE REAR AXLE SHAFT OIL SEAL

a. Using SST, tap out the oil seal.

SST 09308-00010

Fig. 47: Removing Rear Axle Shaft Oil Seal Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

DISASSEMBLY

1. REMOVE REAR AXLE SHAFT SNAP RING

NOTE:

Be careful not to damage the axle housing hole.

2009 Toyota Tundra

2009 DRIVELINE/AXLES Axle - Tundra

a. Using a snap ring expander, remove the snap ring.

Fig. 48: Removing Snap Ring Using Expander
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. REMOVE REAR AXLE SHAFT

a. Using SST and a press, press out the rear axle shaft.

SST 09521-25011, 09521-25021

Fig. 49: Pressing Out Rear Axle Shaft Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Remove the rear axle bearing inner retainer from the axle hub.

c. Remove the rear axle shaft washer from the axle hub.

d. Grind the rear axle bearing inner race surface using a grinder, then remove it with a chisel.

2009 Toyota Tundra

2009 DRIVELINE/AXLES Axle - Tundra

Fig. 50: Grinding Rear Axle Bearing Inner Race Surface
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3. REMOVE REAR AXLE HUB AND BEARING ASSEMBLY

a. Temporarily install 4 nuts to the housing bolts.

b. Using a hammer, remove the 4 housing bolts and rear axle hub and bearing.

Fig. 51: Removing Housing Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Remove the nuts.

4. REMOVE BRAKE DRUM OIL DEFLECTOR

a. Using SST, remove the 5 hub bolts.

SST 09650-17011

Fig. 52: Identifying SST On Brake Drum
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Remove the deflector and deflector gasket from the rear axle shaft.

INSPECTION

1. INSPECT REAR AXLE SHAFT

NOTE:

Do not use any nuts removed from the vehicle, as they may be
damaged.

2009 Toyota Tundra

2009 DRIVELINE/AXLES Axle - Tundra

a. Using a dial indicator, measure the rear axle shaft runout and flange runout.

Maximum runout:

Shaft runout:

1.50 mm (0.0591 in.)

Flange runout:

0.05 mm (0.00197 in.)

Fig. 53: Measuring Runout Of Shaft And Flange Using Dial Indicator
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

If the rear axle shaft or flange is damaged or worn, or if the runout is greater than the maximum,
replace the rear axle shaft.

REASSEMBLY

1. INSTALL BRAKE DRUM OIL DEFLECTOR

a. Install a new deflector gasket and deflector to the rear axle shaft.

HINT:

Align the 2 oil drain holes.

NOTE:

Do not allow foreign matter, etc. to contact the ABS rotor bearing.

2009 Toyota Tundra

2009 DRIVELINE/AXLES Axle - Tundra