Toyota Tundra. Manual — part 2066

1

INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH

a

Install a new gasket to the cylinder head and a new gasket to the No 2 air tube

HINT:



Install the exhaust manifold gasket with the gasket tab facing toward the front of the engine



Install the air tube gasket with the gasket's claws facing the tube side

Fig. 14: Identifying Exhaust Manifold Sub-Assembly
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Temporarily install the exhaust manifold with the 2 nuts labeled A and 8 new nuts

Fig. 15: Locating Exhaust Manifold With Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Uniformly tighten the nuts that are not labeled A, and then tighten the 2 nuts labeled A

Torque: for nut A

10 N*m (102 kgf*cm, 7 ft.*lbf)

2009 Toyota Tundra

2009 ENG NE Exhaust (3UR-FBE) - Tundra

except nut A

21 N*m (214 kgf*cm, 15 ft.*lbf)

2

INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

a

Install the heat insulator with the 3 bolts

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Fig. 16: Locating Heat Insulator Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3

INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH

a

Install a new gasket to the cylinder head and a new gasket to the No 3 air tube

HINT:



Install the exhaust manifold gasket with the gasket tab facing toward the rear of the engine



Install the air tube gasket with the gasket's claws facing the tube side

Fig. 17: Identifying Exhaust Manifold Sub-Assembly

2009 Toyota Tundra

2009 ENG NE Exhaust (3UR-FBE) - Tundra

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Temporarily install the exhaust manifold with the 2 nuts labeled A and 8 new nuts

Fig. 18: Locating Exhaust Manifold Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Uniformly tighten the nuts that are not labeled A, and then tighten the 2 nuts labeled A

Torque: for nut A

10 N*m (102 kgf*cm, 7 ft.*lbf)

except nut A

21 N*m (214 kgf*cm, 15 ft.*lbf)

4

INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

a

Install the heat insulator with the 3 bolts

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Fig. 19: Locating Heat Insulator Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5

INSTALL NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY

a

Align the matchmarks and insert the No 2 intermediate shaft into the intermediate shaft

2009 Toyota Tundra

2009 ENG NE Exhaust (3UR-FBE) - Tundra

Fig. 20: Identifying Matchmarks On No. 2 Intermediate Shaft
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Align the matchmarks and insert the No 2 intermediate shaft into the power steering gear

Fig. 21: Identifying Matchmarks On No. 2 Intermediate Shaft
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Install the 2 bolts

Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf)

6

INSTALL FRONT EXHAUST PIPE ASSEMBLY

a

Install a new gasket and the front exhaust pipe to the exhaust manifold RH with 3 new nuts

Torque: 54 N*m (554 kgf*cm, 40 ft.*lbf)

b

Install a new gasket and the front exhaust pipe to the center exhaust pipe with the 2 bolts

Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf)

c

Connect the air fuel ratio sensor connector

d

Connect the heated oxygen sensor connector and 2 clamps

7

INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY (except Regular Cab Standard Deck)

a

Connect the front No 2 exhaust pipe to the exhaust pipe support

2009 Toyota Tundra

2009 ENG NE Exhaust (3UR-FBE) - Tundra