Toyota Tundra. Manual — part 2065

2

REMOVE NO. 1 ENGINE UNDER COVER (See REPLACEMENT )

3

DRAIN ENGINE COOLANT (See COOLANT )

4

REMOVE V-BANK COVER SUB-ASSEMBLY (See REMOVAL )

5

REMOVE AIR CLEANER HOSE ASSEMBLY (See REMOVAL )

6

REMOVE AIR CLEANER ASSEMBLY (See REMOVAL )

7

DISCONNECT INLET RADIATOR HOSE

8

DISCONNECT OUTLET RADIATOR HOSE

9

REMOVE FAN AND GENERATOR V-BELT (See REMOVAL )

10

REMOVE FAN SHROUD (See REMOVAL )

11

REMOVE FRONT FENDER APRON SEAL RH

a

Remove the 6 clips and fender apron seal

12

REMOVE FRONT FENDER APRON SEAL REAR RH

a

Remove the 5 clips and fender apron seal

13

REMOVE FRONT FENDER APRON SEAL LH

a

Remove the 6 clips and fender apron seal

14

REMOVE FRONT FENDER APRON SEAL REAR LH

a

Remove the 5 clips and fender apron seal

15

REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE (See REMOVAL )

16

DISCONNECT VANE PUMP ASSEMBLY (See REMOVAL )

17

REMOVE GENERATOR ASSEMBLY (See REMOVAL )

18

DISCONNECT COOLER COMPRESSOR ASSEMBLY (See REMOVAL )

19

REMOVE PROPELLER SHAFT HEAT INSULATOR

a

Remove the 2 bolts and heat insulator

NOTE:



After the ignition switch is turned off, the navigation system requires
approximately 90 seconds to record various types of memory and
settings. As a result, after turning the ignition switch off, wait 90
seconds or more before disconnecting the cable from the negative (-)
battery terminal.



When disconnecting the cable some systems need to be initialized
after the cable is reconnected (See INITIALIZATION ).

2009 Toyota Tundra

2009 ENG NE Exhaust (3UR-FBE) - Tundra

Fig. 7: Locating Heat Insulator Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

20

REMOVE FRONT PROPELLER SHAFT ASSEMBLY (See REMOVAL )

21

REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY (for Regular Cab Standard Deck)

a

Disconnect the air fuel ratio sensor connector

b

Disconnect the heated oxygen sensor connector

c

Remove the 2 bolts, 5 nuts, No 2 exhaust pipe and 2 gaskets

22

REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY (except Regular Cab Standard Deck)

a

Disconnect the air fuel ratio sensor connector

b

Disconnect the heated oxygen sensor connector

c

Remove the 2 bolts and 3 nuts

d

Disconnect the front No 2 exhaust pipe from the exhaust pipe support to remove it

e

Remove the 2 gaskets

23

REMOVE FRONT EXHAUST PIPE ASSEMBLY

a

Disconnect the air fuel ratio sensor connector

b

Disconnect the heated oxygen sensor connector and 2 clamps

c

Remove the 2 bolts from the center exhaust pipe

d

Remove the 3 nuts, front exhaust pipe and 2 gaskets

24

REMOVE NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY

a

Put matchmarks on the No 2 steering intermediate shaft and steering intermediate shaft

Fig. 8: Locating Matchmarks On No. 2 Steering Intermediate Shaft

2009 Toyota Tundra

2009 ENG NE Exhaust (3UR-FBE) - Tundra

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Remove the bolt and disconnect the No 2 steering intermediate shaft from the steering intermediate
shaft

c

Put matchmarks on the No 2 steering intermediate shaft and the power steering gear

Fig. 9: Locating Matchmarks On No. 2 Steering Intermediate Shaft
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Remove the bolt and disconnect the No 2 steering intermediate shaft from the power steering gear

25

REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

a

Remove the 3 bolts and heat insulator

Fig. 10: Locating Heat Insulator Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

26

REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH

a

Remove the 10 nuts, exhaust manifold and 2 gaskets

2009 Toyota Tundra

2009 ENG NE Exhaust (3UR-FBE) - Tundra

Fig. 11: Locating Exhaust Manifold Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

27

REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

a

Remove the 3 bolts and heat insulator

Fig. 12: Locating Heat Insulator Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

28

REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

a

Remove the 10 nuts, exhaust manifold and 2 gaskets

Fig. 13: Locating Exhaust Manifold Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

INSTALLATION

2009 Toyota Tundra

2009 ENG NE Exhaust (3UR-FBE) - Tundra