Toyota Tundra. Manual — part 2877

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

14. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT

a. Turn the crankshaft to gain access to the 6 bolts and install the bolts while holding the crankshaft

pulley set bolt with a wrench.

Torque: 53 N*m (535 kgf*cm, 39 ft.*lbf)

Fig. 330: Locating Crankshaft Pulley Setting Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Install the flywheel housing side cover.

15. INSTALL STARTER ASSEMBLY

a. Install the starter (see INSTALLATION (1GR-FE), INSTALLATION (2UZ-FE) and

INSTALLATION (3UR-FE) ).

Fig. 331: Locating Starter
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

16. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

a. Connect the control cable with a new clip and the nut.

Torque: 14 N*m (143 kgf*cm, 10 ft.*lbf)

NOTE:

First install the black colored bolt and then the remaining 5 bolts.

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

Fig. 332: Locating Transmission Control Cable Clips & Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

17. INSTALL PROPELLER SHAFT ASSEMBLY

a. Install the propeller shaft (see REASSEMBLY ).

18. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

a. Install the front propeller shaft (see INSTALLATION ).

19. INSTALL FRONT EXHAUST PIPE ASSEMBLY

a. for Regular Cab Standard Deck:

Install the front exhaust pipe (see INSTALLATION (1GR-FE),INSTALLATION (2UZ-FE) and
INSTALLATION (3UR-FE) ).

b. except Regular Cab Standard Deck:

Install the front exhaust pipe (see INSTALLATION (1GR-FE), INSTALLATION (2UZ-FE) and
INSTALLATION (3UR-FE) ).

20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

21. ADD AUTOMATIC TRANSMISSION FLUID

a. Add automatic transmission fluid (see ADJUSTMENT ).

22. ADD ENGINE COOLANT (See REPLACEMENT (1GR-FE), REPLACEMENT (2UZ-FE) and

REPLACEMENT (3UR-FE) )

NOTE:

When connecting the cable to the transmission control shaft lever,
make sure the cable's L bracket faces the outside of the vehicle.

NOTE:

Some systems need to be initialized after the cable is reconnected (see
INITIALIZATION ).

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

23. CHECK FOR ENGINE COOLANT LEAK (See ON-VEHICLE INSPECTION (1GR-FE), ON-

VEHICLE INSPECTION (2UZ-FE) and ON-VEHICLE INSPECTION (3UR-FE) )

24. ADJUST SHIFT LEVER POSITION (See ADJUSTMENT )

25. INSPECT SHIFT LEVER POSITION (See ADJUSTMENT )

26. CHECK FOR EXHAUST GAS LEAK (See INSTALLATION (1GR-FE), INSTALLATION (2UZ-

FE) and INSTALLATION (3UR-FE) )

27. INSTALL NO. 1 ENGINE UNDER COVER

28. RESET MEMORY

a. Perform the RESET MEMORY procedures (A/T initialization) (see INSPECTION

PROCEDURE ).

TORQUE CONVERTER CLUTCH AND DRIVE PLATE

INSPECTION

1. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY

a. Inspect the 1-way clutch.

Fig. 333: Identifying 1-Way Clutch
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

1. Press on the serrations of the starter with a finger and rotate it. Check that it rotates smoothly

when turned clockwise and locks when turned counterclockwise.

If necessary, clean the converter and recheck the 1-way clutch.

Replace the converter if the 1-way clutch still fails the check.

b. Determine the condition of the torque converter clutch.

1. Check that the following conditions are met:



During the stall test or when the shift lever is on N, metallic sounds are not emitted
from the torque converter clutch.



The 1-way clutch turns in one direction and locks in the other direction.



The amount of powder in the ATF is not greater than the sample shown below.

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

If the results are not as specified, replace the torque converter clutch assembly.

HINT:

The sample graphic shows approximately 0.25 liters (0.26 US qts, 0.22 lmp. qts) of the ATF
taken from a removed torque converter clutch.

Fig. 334: Identifying Amount Of Powder In AFT
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Replace the ATF in the torque converter clutch.

1. If the ATF is discolored and/or has a foul odor, stir the ATF in the torque converter clutch

thoroughly and drain the ATF with the torque converter facing upward.

d. Prevent deformation of the torque converter clutch and damage to the oil pump gear.

1. When any marks due to interference are found on the end of the bolt for the torque converter

clutch and on the bottom of the bolt hole, replace the bolt and torque converter clutch.

2. All of the bolts should be the same length.

3. Make sure no spring washers are missing.

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra