Toyota Tundra. Manual — part 1921

Arrange the removed parts in the correct order

5

REMOVE VALVE STEM CAP

a

Remove the 16 valve stem caps from the cylinder head

HINT:

Arrange the removed parts in the correct order

6

REMOVE CYLINDER HEAD SUB-ASSEMBLY LH

a

Uniformly loosen and remove the 2 bolts in the sequence shown in the illustration

Fig. 18: Identifying Cylinder Head Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Using a 10 mm bi-hexagon wrench, uniformly loosen the 10 cylinder head bolts in the sequence
shown in the illustration Remove the 10 cylinder head bolts and plate washers

HINT:

Be sure to arrange the removed parts for each installation position separately

NOTE:



Be careful not to drop washers into the cylinder head.



Head warpage or cracking could result from removing bolts in
an incorrect order.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

7

REMOVE CYLINDER HEAD GASKET LH

INSTALLATION

1

INSPECT CYLINDER HEAD SET BOLT (See INSPECTION )

2

INSPECT CYLINDER HEAD SUB-ASSEMBLY LH (See INSPECTION )

3

INSTALL CYLINDER HEAD GASKET LH

a

Check the piston protrusions for each cylinder

1

Clean the cylinder block with solvent

2

Set the piston of the cylinder to be measured to slightly ATDC

b

Place the cylinder head gasket on the cylinder block surface with the front face of the Lot No
stamp upward

4

INSTALL CYLINDER HEAD SUB-ASSEMBLY LH

Fig. 19: Identifying Cylinder Head Bolts Loosening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:



Be careful of the installation direction.



Make sure that no oil is on the front end (indicated by the
arrows) of the cylinder head gasket.

Fig. 20: Identifying Cylinder Head Gasket Lot No. Stamp
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

a

Place the cylinder head on the cylinder block

HINT:

The cylinder head bolts are tightened in 3 progressive steps

b

Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts

c

Step 1:

1

Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts
with the plate washers in several steps, in the sequence shown in the illustration

Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf)

Fig. 21: Identifying Cylinder Head Sub-Assembly LH Bolts Tightening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Step 2:

1

Mark each cylinder head bolt head with paint as shown in the illustration

2

Tighten the cylinder head bolts another 90° in the sequence shown in step 1

Fig. 22: Identifying Cylinder Head Bolt Position

NOTE:



Ensure that no oil is on the mounting surface of the cylinder
head.



Gently place the cylinder head in order not to damage the
gasket with the bottom part of the head.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e

Step 3:

1

Tighten the cylinder head bolts an additional 90° in the sequence shown in step 1

2

Check that the painted marks are now facing rearward

f

Install and uniformly tighten the 2 bolts in the sequence shown in the illustration

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

Fig. 23: Identifying Cylinder Head Sub-Assembly LH Bolts Tightening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5

INSTALL VALVE STEM CAP

a

Apply a light coat of engine oil to the valve stem caps

b

Install the 16 valve stem caps to the cylinder head

6

INSTALL VALVE LASH ADJUSTER ASSEMBLY

a

Inspect the valve lash adjuster (See INSPECTION )

b

Install the 16 valve lash adjusters to the cylinder head

7

INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

a

Apply engine oil to the lash adjuster tips and valve stem cap ends

b

Install the 16 valve rocker arms as shown in the illustration

NOTE:

Install the lash adjuster at the same place it was removed from.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra