Toyota Tundra. Manual — part 1922

Fig. 24: Identifying Valve Rocker Arm Position
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

8

INSTALL CAMSHAFTS (for Bank 1)

a

Install the camshafts (See INSTALLATION )

9

INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH

a

Install the exhaust manifold LH (See INSTALLATION )

CYLINDER HEAD GASKET (FOR BANK 2)

COMPONENTS

Fig. 25: Identifying Cylinder Head Gasket (For Bank 2) With Torque Specifications
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

REMOVAL

1

REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

a

Remove the exhaust manifold RH (See REMOVAL )

2

REMOVE CAMSHAFTS (for Bank 2)

a

Remove the camshafts (See REMOVAL )

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

3

REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

a

Remove the 16 valve rocker arms from the cylinder head

HINT:

Arrange the removed parts in the correct order

4

REMOVE VALVE LASH ADJUSTER ASSEMBLY

a

Remove the 16 valve lash adjusters from the cylinder head

HINT:

Arrange the removed parts in the correct order

5

REMOVE VALVE STEM CAP

a

Remove the 16 valve stem caps from the cylinder head

HINT:

Arrange the removed parts in the correct order

6

REMOVE CYLINDER HEAD SUB-ASSEMBLY RH

a

Uniformly loosen and remove the 2 bolts in the sequence shown in the illustration

Fig. 26: Identifying Cylinder Head Bolts Loosening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Using a 10 mm bi-hexagon wrench, uniformly loosen the 10 cylinder head bolts in the sequence
shown in the illustration Remove the 10 cylinder head bolts and plate washers

HINT:

Be sure to arrange the removed parts for each installation position separately

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

Fig. 27: Identifying Cylinder Head Sub-Assembly RH Bolts Loosening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

7

REMOVE CYLINDER HEAD GASKET RH

INSTALLATION

1

INSPECT CYLINDER HEAD SET BOLT (See INSPECTION )

2

INSPECT CYLINDER HEAD SUB-ASSEMBLY RH (See INSPECTION )

3

INSTALL CYLINDER HEAD GASKET RH

a

Check the piston protrusions for each cylinder

1

Clean the cylinder block with solvent

2

Set the piston of the cylinder to be measured to slightly ATDC

b

Place the cylinder head gasket on the cylinder block surface with the front face of the Lot No
stamp upward

NOTE:



Be careful not to drop washers into the cylinder head.



Head warpage or cracking could result from removing bolts in
an incorrect order.

NOTE:



Be careful of the installation direction.



Make sure that no oil is on the front end (indicated by the
arrows) of the cylinder head gasket.

Fig. 28: Identifying Cylinder Head Gasket Lot No. Stamp

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

4

INSTALL CYLINDER HEAD SUB-ASSEMBLY RH

a

Place the cylinder head on the cylinder block

HINT:

The cylinder head bolts are tightened in 3 progressive steps

b

Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts

c

Step 1:

1

Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts
with the plate washers in several steps, in the sequence shown in the illustration

Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf)

Fig. 29: Identifying Cylinder Head Sub-Assembly RH Bolts Tightening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Step 2:

1

Mark each cylinder head bolt head with paint as shown in the illustration

2

Tighten the cylinder head bolts another 90° in the sequence shown in step 1

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:



Gently place the cylinder head in order not to damage the
gasket with the bottom part of the head.



Ensure that no oil is on the mounting surface of the cylinder
head.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra