Toyota Tundra. Manual — part 2874

Fig. 310: Locating Water Bypass Hoses & Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

18. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

a. Remove the 10 bolts and transmission.

Fig. 311: Locating Automatic Transmission Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

19. REMOVE TRANSMISSION OIL COOLER ASSEMBLY (w/ Trailer Towing System)

a. Remove the 3 bolts and transmission oil cooler with transmission oil thermostat.

b. Separate the transmission oil cooler from the transmission oil thermostat.

c. Remove the 4 O-rings.

NOTE:

Do not use excess force to pry off the transmission assembly.

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

Fig. 312: Locating Transmission Oil Cooler & Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

20. REMOVE TRANSMISSION OIL COOLER ASSEMBLY (w/o Trailer Towing System)

a. Remove the 3 bolts and transmission oil cooler with transmission oil cooler spacer.

b. Separate the transmission oil cooler from the transmission oil cooler spacer.

c. Remove the 4 O-rings.

21. REMOVE PROPELLER SHAFT HEAT INSULATOR BRACKET SUB-ASSEMBLY

a. Remove the bolt and bracket

22. REMOVE HARNESS CLAMP BRACKET

a. Remove the 3 bolts and 3 brackets.

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

Fig. 313: Locating Harness Clamp Bracket & Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

23. REMOVE TRANSMISSION CONTROL CABLE BRACKET

a. Remove the 2 bolts and bracket.

Fig. 314: Locating Transmission Control Cable Bracket & Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

24. REMOVE TORQUE CONVERTER ASSEMBLY

25. INSPECT TORQUE CONVERTER ASSEMBLY

a. Inspect the torque converter clutch (see INSPECTION ).

INSTALLATION

1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra

a. Using a vernier caliper and a straight edge, measure dimension A between the transmission and the

end surface of the drive plate.

Standard distance A: 9.3 mm (0.366 in.)

b. Install the torque converter to the transmission housing.

Fig. 315: Measuring Dimension A Between Transmission & End Surface Of Drive Plate Using
Vernier Caliper & Straight Edge
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Using a vernier caliper and a straight edge, measure dimension B shown below and check that B is

greater than A measured in the first step.

Standard distance B: 10.3 mm (0.406 in.) or more

Fig. 316: Measuring Dimension B Using Vernier Caliper & Straight Edge
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. INSTALL TRANSMISSION CONTROL CABLE BRACKET

a. Install the bracket with the 2 bolts.

Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)

2009 Toyota Tundra

2009 TRANSMISSION AB60F Automatic Transaxle - Tundra