Toyota Tundra. Manual — part 2254

Fig. 371: Identifying Stopper Plate And Plunger
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Move the stopper plate downward to set the lock, and insert a hexagon wrench into the hole of the

stopper plate.

c. Install a new gasket and the chain tensioner with the 2 bolts.

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Fig. 372: Locating Chain Tensioner With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

34. INSTALL NO. 1 CHAIN VIBRATION DAMPER LH

a. Install the vibration damper with the 2 bolts.

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

Fig. 373: Locating No. 1 Chain Vibration Damper With Mounting Bolts - LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

b. Remove the hexagon wrench from the No. 1 chain tensioner.

35. TIGHTEN CAMSHAFT TIMING GEAR

a. LH:

1. Using a wrench to hold the hexagonal portion of the No. 3 camshaft, tighten the camshaft

timing gear with the bolt.

Torque: 100 N*m (1020 kgf*cm, 74 ft.*lbf)

Fig. 374: Tightening Camshaft Timing Gear Bolt - LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. Using a wrench to hold the hexagonal portion of the No. 4 camshaft, tighten the camshaft

timing exhaust gear with the bolt.

Torque: 100 N*m (1020 kgf*cm, 74 ft.*lbf)

Fig. 375: Tightening Camshaft Timing Exhaust Gear Bolt - LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. RH:

1. Using a wrench to hold the hexagonal portion of the No. 1 camshaft, tighten the camshaft

timing gear with the bolt.

Torque: 100 N*m (1020 kgf*cm, 74 ft.*lbf)

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

Fig. 376: Tightening Camshaft Timing Gear Bolt - RH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. Using a wrench to hold the hexagonal portion of the No. 2 camshaft, tighten the camshaft

timing exhaust gear with the bolt.

Torque: 100 N*m (1020 kgf*cm, 74 ft.*lbf)

Fig. 377: Tightening Camshaft Timing Exhaust Gear Bolt - RH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

36. CHECK NO. 1 CYLINDER TO TDC/COMPRESSION

a. Temporarily install the pulley set bolt.

b. Rotate the crankshaft clockwise, and check that the timing marks on the crankshaft timing gear and

camshaft timing gears are as shown in the illustration.

c. Remove the crankshaft pulley bolt.

Fig. 378: Identifying Timing Marks

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

37. INSTALL WATER INLET PIPE (See INSTALLATION )

38. INSTALL WATER PUMP ASSEMBLY (See INSTALLATION )

39. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY (See INSTALLATION )

40. INSTALL FRONT CRANKSHAFT OIL SEAL

a. Apply MP grease to the lip of a new oil seal.

b. Using SST and a hammer, tap in the oil seal to a depth between 0 to 1.0 mm (0 to 0.0394 in.) from

the timing chain cover edge.

SST 09223-22010,09506-35010

41. INSTALL CRANKSHAFT TIMING GEAR KEY

a. Install the crankshaft timing gear key to the crankshaft.

Fig. 380: Identifying Crankshaft Timing Gear Key
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

42. INSTALL SPARK PLUG TUBE GASKET

a. Using a cutter knife, cut off the seal part of the removed gasket.

NOTE:



Keep the lip free from foreign matter.



Do not tap oil seal at an angle.

Fig. 379: Installing Front Crankshaft Oil Seal
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (3UR-FBE) - Tundra