Toyota Tundra. Manual — part 1036

Fig. 194: Tapping Out Bearing (Outer Race) Using SST And Hummer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

18. REMOVE FRONT DIFFERENTIAL CASE BEARING

HINT:



Measure the plate washer and note its thickness.



Tag the bearing outer races to show the location for reassembly.

a. Using SST and a press, press out the bearing (outer race) and plate washer from the bearing

retainer.

SST 09950-60020 (09951 -00680), 09950-70010 (09951-07150)

Fig. 195: Pressing Out Bearing (Outer Race) And Plate Washer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using SST and a press, press out the outer race and plate washer from the differential carrier.

SST 09950-60020 (09951 -00680), 09950-70010 (09951-07150)

2009 Toyota Tundra

2009 DRIVELINE/AXLES Differential - Tundra

Fig. 196: Identifying SST And Plate Washer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

19. REMOVE DIFFERENTIAL RING GEAR

a. Place matchmarks on the ring gear and differential case.

b. Remove the 12 bolts.

c. Using a plastic-faced hammer, tap on the ring gear to separate it from the differential case.

Fig. 197: Identifying Differential Ring Gear Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

20. REMOVE FRONT DIFFERENTIAL CASE BEARING

a. Using SST, remove the 2 bearings (inner race).

SST 09950-60010 (09951 -00390), 09950-40011 (09951-04020, 09952-04010, 09953-04030,
09954-04010, 09955-04061, 09957-04010, 09958-04011)

2009 Toyota Tundra

2009 DRIVELINE/AXLES Differential - Tundra

Fig. 198: Removing Bearings Using SST (Inner Race)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

Fix the claws of SST into the notch in the differential case assembly.

21. DISASSEMBLE DIFFERENTIAL CASE

a. Using a pin punch and hammer, tap out the straight pin.

b. Remove these parts from the differential case assembly.

1. 2 differential side gears

2. 2 differential side gear thrust washers

3. Differential pinion shaft

4. 2 differential pinion gears

5. 2 differential pinion gear thrust washers

Fig. 199: Identifying Differential Case
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

22. INSPECT DIFFERENTIAL GEAR KIT

a. Check that there is no damage to the pinion gear and side gear.

If the pinion gear and/or side gear is damaged, replace the differential gear kit.

23. INSPECT FRONT DIFFERENTIAL CASE

a. Check that the differential case is not damaged. If the differential case is damaged, replace it.

24. REMOVE FRONT DIFFERENTIAL SIDE GEAR NEEDLE ROLLER BEARING

a. Using a brass bar and hammer, tap out the 2 bearings.

2009 Toyota Tundra

2009 DRIVELINE/AXLES Differential - Tundra

Fig. 200: Tapping Out Bearings Using Brass Bar And Hammer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

25. REMOVE DIFFERENTIAL CLUTCH HUB

a. Using a snap ring expander, remove the snap ring.

b. Remove the differential clutch hub.

Fig. 201: Removing Snap Ring And Differential Clutch Hub
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

26. REMOVE DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL

a. Using SST, tap out the oil seal.

SST 09308-00010

Fig. 202: Tapping Out Oil Seal Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 DRIVELINE/AXLES Differential - Tundra