Toyota Tundra. Manual — part 1037

27. REMOVE DIFFERENTIAL SIDE GEAR SHAFT SUB-ASSEMBLY RH

a. Using a snap ring expander, remove the snap ring.

Fig. 203: Removal/Installation Of Snap Ring Using Snap Ring Expander
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using a plastic-faced hammer, tap out the side gear shaft.

Fig. 204: Tapping Out Side Gear Shaft
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

28. REMOVE FRONT DIFFERENTIAL SIDE GEAR SHAFT RH BEARING

a. Using a snap ring expander, remove the snap ring.

Fig. 205: Removal/Installation Of Snap Ring Using Snap Ring Expander
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 DRIVELINE/AXLES Differential - Tundra

b. Using SST, a brass bar and press, press out the bearing.

Fig. 206: Identifying SST For Pressing Bearing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

SST 09950-00020, 09950-70010 (09951 -07100), 09950-60010 (09951-00450)

29. INSPECT DIFFERENTIAL CLUTCH SLEEVE AND DIFFERENTIAL CLUTCH HUB

a. Check for wear and damage to the clutch hub and clutch sleeve.

If necessary, replace them.

b. Check that the clutch sleeve slides smoothly on the clutch hub.

Fig. 207: Checking Wear And Damage Of Clutch Hub And Clutch Sleeve
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

30. INSPECT DIFFERENTIAL CLUTCH SLEEVE AND DIFFERENTIAL SIDE GEAR INTER

SHAFT

a. Check for wear and damage to the clutch hub and side gear inter shaft.

b. Check that the clutch sleeve slides smoothly on the side gear inter shaft.

NOTE:

Do not damage the bearing.

2009 Toyota Tundra

2009 DRIVELINE/AXLES Differential - Tundra

Fig. 208: Checking Wear And Damage Of Clutch Hub And Side Gear Inter Shaft
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

31. INSPECT DIFFERENTIAL CLUTCH SLEEVE AND CLUTCH SLEEVE FORK CLEARANCE

a. Using a feeler gauge, measure the clearance between the sleeve fork and clutch sleeve.

Maximum clearance: 0.35 mm (0.0138 in.)

If the clearance exceeds the maximum, replace the fork or clutch sleeve.

Fig. 209: Measuring Clearance Between Sleeve Fork And Clutch Sleeve Using Feeler Gauge
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

REASSEMBLY

1. INSTALL STRAIGHT PIN

a. Using a plastic-faced hammer, tap in the straight pins until their protrusion amounts are at the

specified values shown in the illustration below.

2009 Toyota Tundra

2009 DRIVELINE/AXLES Differential - Tundra

Fig. 210: Identifying Straight Pin With Protrusion
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Standard

STRAIGHT PIN

2. INSTALL FRONT DIFFERENTIAL SIDE GEAR SHAFT RH BEARING

a. Using SST and a press, press in the bearing.

SST 09223-00010

Item

a

b

c

for Straight

Pin A

19.5 to 20.5 mm (0.768 to

0.808 in.)

9.991 to 10.000 mm (0.3936 to

0.3940 in.)

9.5 to 10.0 mm (0.374 to

0.394 in.)

for Straight

Pin B

15.6 to 15.8 mm (0.615 to

0.623 in.)

3.995 to 4.000 mm (0.1574 to

0.3940 in.) -

5.6 to 6.2 mm (0.221 to

0.244 in.)

2009 Toyota Tundra

2009 DRIVELINE/AXLES Differential - Tundra