Toyota Tundra. Manual — part 749

Fig. 135: Identifying Applying Area Of Primer G To Contact Surface Of Back Window
(Backside For Slide Type)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

HINT:

If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent
before it dries.

c. Apply adhesive to the back window.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

1. Cut off the tip of the cartridge nozzle as shown in the illustration below.

HINT:

After cutting off the tip, use all adhesive within the time written in the table below.

Usage time frame

USAGE TIME FRAME

NOTE:



Allow the primer to dry for 3 minutes or more.



Throw away any leftover primer.



Do not apply too much primer.

Temperature Usage Time Frame

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Windshield/WindowGlass - Tundra

2. Load the sealer gun with the cartridge.

3. Apply adhesive to the back window as shown in the illustration.

Fig. 136: Identifying Cut Area Length Of Adhesive (For Fixed Type)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Fig. 137: Identifying Cut Area Length Of Adhesive (For Slide Type)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

35°C (95°F)

15 minutes

20°C (68°F)

1 hour 40 minutes

5°C (41°F)

8 hours

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Windshield/WindowGlass - Tundra

Standard measurement

STANDARD MEASUREMENT

d. Using suction cups, position the glass so that the reference marks are aligned. Press it in gently

along the rim.

Fig. 138: Removing Back Window Glass Using Suction Cups
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Fig. 139: Placing Matchmarks Over Window And Vehicle Body
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e. Lightly press the front surface of the back window to ensure that the back window is securely fit to

the vehicle body.

f. Using a scraper, remove any excess or protruding adhesive.

Area Specified Condition

a

12.0 mm (0.472 in.)

b

8.0 mm (0.315 in.)

NOTE:



Allow the primer coating to dry for 3 minutes or more.



Check that the clips are attached to the vehicle body correctly.



Check the clearance between the vehicle body and glass.

NOTE:

Check that the spacers are attached to the vehicle body correctly.

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Windshield/WindowGlass - Tundra

Minimum time

MINIMUM TIME

4. CHECK FOR LEAKS AND REPAIR

a. Conduct a leak test after the adhesive has completely hardened.

b. Seal any leaks with auto glass sealer.

5. INSTALL UPPER OUTSIDE BACK WINDOW MOULDING (for Slide Type)

a. Clean the back window surface.

1. Using a heat light, heat the back window surface.

2. Remove the double-sided tape from the back window.

3. Wipe off any tape adhesive residue with cleaner.

b. If reusing the moulding:

Clean the moulding.

1. Using a heat light, heat the moulding.

2. Remove the double-sided tape from the moulding.

3. Wipe off any tape adhesive residue with cleaner.

4. Apply new double-sided tape to the moulding, as shown in the illustration.

Fig. 140: Identifying Double Sided Tape On Upper Outside Back Window Moulding
(For Slide Type)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Install the moulding.

1. Using a heat light, heat the back window and moulding.

2. Remove the peeling paper.

NOTE:

Do not drive the vehicle within the time written in the table below.

Temperature Minimum time prior to driving vehicle

35°C (95°F)

1 hour 30 minutes

20°C (68°F)

5 hours

5°C (41°F)

24 hours

2009 Toyota Tundra

2009 ACCESSORIES AND EQUIPMENT Windshield/WindowGlass - Tundra