Toyota Tundra. Manual — part 2380

c

Align the protrusion of the starter center bearing clutch with the notch inside the starter drive
housing

Fig. 53: Aligning Protrusions And Notches On Starter Assembly
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Using a T30 "TORX" socket wrench, install the starter drive housing with the 2 bolts

Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)

Fig. 54: Locating Starter Drive Housing Assembly Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Starting (3UR-FE) - Tundra

7

INSTALL MAGNET STARTER SWITCH ASSEMBLY

a

Temporarily install the magnet switch by hooking its tip to the upper side of the pinion drive lever

b

Install the 2 nuts

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

Fig. 55: Locating Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Connect the lead wire to the terminal with the nut

Torque: 6.5 N*m (66 kgf*cm, 57 in.*lbf)

Fig. 56: Locating Magnet Starter Switch Assembly Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

INSTALLATION

1

INSTALL STARTER ASSEMBLY

a

Install the flywheel housing side cover

2009 Toyota Tundra

2009 ENGINE Starting (3UR-FE) - Tundra

Fig. 57: Identifying Flywheel Housing Side Cover
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Install the starter with the 2 bolts

Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf)

Fig. 58: Locating Starter Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Install the starter wire with the nut

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

d

Connect the starter connector

Fig. 59: Locating Starter Connector Nut

2009 Toyota Tundra

2009 ENGINE Starting (3UR-FE) - Tundra

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2

INSTALL STARTER COVER

a

Install the starter cover with the 3 bolts

Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)

Fig. 60: Locating Starter Cover Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3

INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH (See INSTALLATION )

4

INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR (See INSTALLATION )

5

INSTALL FRONT EXHAUST PIPE ASSEMBLY

a

Install a new gasket and the exhaust pipe to the exhaust manifold RH with 3 new nuts

Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf)

b

Install a new gasket and the exhaust pipe to the center exhaust pipe with the 2 bolts

Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf)

c

Connect the air fuel ratio sensor connector

d

Connect the heated oxygen sensor connector and 2 clamps

6

INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

a

Apply a light coat of engine oil to a new O-ring

b

Install the O-ring to the guide

c

Install the dipstick guide with the bolt

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

2009 Toyota Tundra

2009 ENGINE Starting (3UR-FE) - Tundra