Toyota Tundra. Manual — part 2349

If the result is not as specified, replace the magnet starter switch assembly

Fig. 33: Inspecting Holding Coil
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

REASSEMBLY

1

INSTALL STARTER ARMATURE ASSEMBLY

a

Install the starter armature to the starter yoke

2

INSTALL STARTER BRUSH HOLDER ASSEMBLY

a

Install a new O-ring to the groove of the starter yoke

b

Place the brush holder on the starter yoke

c

Using a screwdriver, hold the brush spring back

Fig. 34: Holding Brush Spring Back Using Screwdriver
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENG NE Starting (2UZ-FE) - Tundra

d

Connect the brush to the brush holder

e

Connect the 4 brushes

f

Install 2 new O-rings and the end cover with the 2 screws

Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf)

g

Install the dust protector as shown in the illustration

Fig. 35: Identifying Dust Protector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3

INSTALL STARTER CLUTCH SUB-ASSEMBLY

a

Apply grease to the steel ball, return spring, clutch roller, retainer and idler gear

b

Install the steel ball

c

Install a new O-ring to the starter housing

d

Insert the return spring into the magnet starter switch hole

e

Install the starter clutch, idler gear, retainer and clutch roller

Fig. 36: Identifying Starter Clutch Sub-Assembly
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

f

Install the starter housing to the magnetic switch with the 2 bolts

NOTE:

Check that the positive (+) lead wires are not grounded.

2009 Toyota Tundra

2009 ENG NE Starting (2UZ-FE) - Tundra

Torque: 5.9 N*m (60 kgf*cm, 52 in.*lbf)

g

Install the dust protector as shown in the illustration

Fig. 37: Identifying Dust Protector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4

INSTALL STARTER YOKE ASSEMBLY

a

Install a new O-ring to the groove of the starter yoke

b

Align the protrusion of the starter yoke with the groove of the magnetic switch

Fig. 38: Aligning Protrusion Of Starter Yoke Assembly With Groove Of Magnetic Switch
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Install the starter yoke with the 2 through bolts

Torque: 5.9 N*m (60 kgf*cm, 52 in.*lbf)

2009 Toyota Tundra

2009 ENG NE Starting (2UZ-FE) - Tundra

Fig. 39: Locating Starter Yoke With Through Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Connect the lead wire to the magnetic switch terminal with the nut

Torque: 5.9 N*m (60 kgf*cm, 52 in.*lbf)

INSTALLATION

1

INSTALL STARTER ASSEMBLY

a

Connect the starter wire with the nut

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

b

Connect the starter connector

c

Connect the starter to the cylinder block

d

Connect the ground wire with the bolt

Torque: 17 N*m (173 kgf*cm, 13 ft.*lbf)

e

Install the engine wire protector to the starter with the bolt

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

2009 Toyota Tundra

2009 ENG NE Starting (2UZ-FE) - Tundra