Toyota Tundra. Manual — part 2934

a. Install a new seal ring to the input shaft.

Fig. 94: Identifying No. 1 Transfer Input Shaft Seal Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

18. INSTALL TRANSFER OIL SEAL RING

a. Install a new seal ring to the input shaft.

Fig. 95: Identifying Transfer Oil Seal Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

19. INSTALL INPUT SHAFT ASSEMBLY

a. Install the snap ring to the front case.

Fig. 96: Identifying Snap Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra

b. While expanding the snap ring, install the input shaft to the front case.

Fig. 97: Identifying Snap Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Apply adhesive to the threads of the 2 plugs.

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

d. Install the 2 plugs.

Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf)

Fig. 98: Identifying Plugs
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

20. INSTALL TRANSFER CASE MAGNET

21. INSTALL TRANSFER OIL SEPARATOR SUB-ASSEMBLY

a. Install the oil separator with the 3 bolts.

Torque: 17 N*m (178 kgf*cm, 13 ft.*lbf)

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra

Fig. 99: Identifying Oil Separator Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

22. INSTALL TRANSFER CASE REAR OIL SEAL

a. Using SST and a hammer, tap in a new oil seal until its surface is flush with the rear case upper

surface.

SST 09950-60020 (09951 -00710), 09950-70010 (09951-07100)

Fig. 100: Installing Oil Seal Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Coat the lip of the oil seal with MP grease.

23. INSTALL SIDE GEAR SHAFT HOLDER BEARING

a. Install the side gear shaft holder bearing to the rear case.

b. Using a screwdriver, install the snap ring.

NOTE:

Be careful not to damage the rear case.

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra

Fig. 101: Installing Snap Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

24. INSTALL REAR OUTPUT SHAFT

a. Install the snap ring to the rear case.

b. Mount the rear case in a vise.

c. Install the output washer to the rear output shaft.

Fig. 102: Identifying Rear Output Shaft Output Washer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d. Install the rear output shaft, front drive chain and driven sprocket.

NOTE:

Place aluminum plates on the vise to prevent damage to the rear
case.

NOTE:

Do not drop the clutch sleeve or shifting key.

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra