Toyota Tundra. Manual — part 2933

Fig. 85: Installing Snap Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

13. INSTALL TRANSFER LOW PLANETARY RING GEAR

a. Install the ring gear to the transfer front case.

Fig. 86: Identifying Low Planetary Ring Gear
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using a screwdriver, install the snap ring.

Fig. 87: Installing Snap Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:

Make sure to install the ring gear in the correct direction.

NOTE:

Make sure that the snap ring is firmly installed to the groove.

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra

14. INSTALL TRANSFER INPUT SHAFT PLUG

a. Using SST and a hammer, tap in a new input shaft plug.

SST 09316-60011 (09316-00011)

Fig. 88: Tapping In Input Shaft Plug Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

15. INSTALL TRANSFER LOW PLANETARY GEAR ASSEMBLY

a. Install the low planetary gear bearing and low planetary gear to the input shaft.

Fig. 89: Identifying Low Planetary Gear Bearing And Low Planetary Gear
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using a screwdriver, install the low planetary gear spline piece.

NOTE:

Be careful not to damage or deform the input shaft plug when
tapping it.

NOTE:

Make sure the low planetary gear bearing is installed in the correct
direction.

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra

Fig. 90: Installing Low Planetary Gear Spline Piece
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

16. INSTALL TRANSFER INPUT SHAFT BEARING

a. Install the input shaft bearing and low planetary gear bearing to the input shaft.

Fig. 91: Identifying Input Shaft Bearing And Low Planetary Gear Bearing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using SST and a press, press in a new bearing.

SST 09513-36040

NOTE:

Make sure that the end gap of the snap ring is not aligned with the
cutout of the planetary carrier.

NOTE:



Make sure the input shaft bearing are installed in the correct
direction.



Make sure that the temper color side of the low planetary gear
bearing faces downward.

NOTE:

After press-fitting the bearing to the input shaft, check that the
bearing moves smoothly.

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra

Fig. 92: Pressing In Bearing Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Select a snap ring that allows for minimum axial play and install it to the shaft.

Snap ring thickness

SNAP RING THICKNESS

Fig. 93: Identifying Snap Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d. Using a snap ring expander, install the snap ring.

17. INSTALL NO. 1 TRANSFER INPUT SHAFT SEAL RING

Mark

Thickness

C

2.13 to 2.18 mm (0.0839 to 0.0858 in.)

D

2.18 to 2.23 mm (0.0858 to 0.0878 in.)

E

2.23 to 2.28 mm (0.0878 to 0.0898 in.)

F

2.28 to 2.33 mm (0.0898 to 0.0917 in.)

G

2.33 to 2.38 mm (0.0918 to 0.0937 in.)

H

2.38 to 2.43 mm (0.0937 to 0.0957 in.)

J

2.43 to 2.48 mm (0.0957 to 0.0976 in.)

NOTE:

Make sure that the snap ring is firmly installed to the groove.

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra