Toyota Tundra. Manual — part 1813

12

REMOVE OIL FILTER BRACKET SUB-ASSEMBLY

a

Remove the 3 bolts, 2 nuts, oil filter bracket and CD-ring

Fig. 243: Locating Oil Filter Bracket Bolts & Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

13

DISCONNECT NO. 1 WATER BY-PASS HOSE

14

DISCONNECT NO. 2 WATER BY-PASS HOSE

15

DISCONNECT NO. 3 WATER BY-PASS HOSE

16

REMOVE WATER INLET HOUSING

a

Remove the 5 bolts and water inlet housing

b

Remove the O-ring and gasket from the water outlet pipe and water pump

Fig. 244: Locating Water Inlet Housing Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

17

REMOVE REAR WATER BY-PASS JOINT

a

Remove the 2 bolts, 4 nuts, rear water by-pass joint and 2 gaskets

b

Remove the O-ring from the No 1 water outlet pipe

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

Fig. 245: Locating Rear Water By-Pass Joint Bolts And Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

18

REMOVE OIL FILLER CAP SUB-ASSEMBLY

19

REMOVE OIL FILLER CAP HOUSING

a

Remove the 2 nuts, oil filler cap housing and gasket

Fig. 246: Identifying Oil Filler Cap Housing With Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

20

REMOVE SPARK PLUG

a

Remove the 6 spark plugs

21

REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY RH

a

Remove the 10 bolts, 3 seal washers, 2 nuts, cylinder head cover and gasket

Fig. 247: Identifying Cylinder Head Cover Bolts, Seal Washers & Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

22

REMOVE VENTILATION VALVE SUB-ASSEMBLY

a

Remove the ventilation valve

23

REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH

a

Remove the 10 bolts, 3 seal washers, 2 nuts, cylinder head cover and gasket

Fig. 248: Locating Cylinder Head Cover Bolts, Seal Washers And Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

24

REMOVE CRANKSHAFT PULLEY

a

Turn the crankshaft pulley, and align the notch with the timing mark "0" of the timing chain cover

Fig. 249: Aligning Notch With Timing Mark "0" Of Timing Chain Cover
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Check that the timing marks of the camshaft timing gears and sprockets are aligned with the timing
marks of the bearing caps as shown below

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

Fig. 250: Identifying Timing Marks Of Camshaft Timing Gears And Sprockets
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Using SST, hold the crankshaft pulley and loosen the pulley set bolt

SST 09213-54015 (91651 -60855), 09330-00021

Fig. 251: Using SST To Hold Crankshaft Pulley & Loosening Pulley Set Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d

Using the pulley set bolt and SST, remove the crankshaft pulley

SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05030)

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra