Toyota Tundra. Manual — part 1084

Fig. 37: Locating End Cover With Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

6. INSTALL GENERATOR PULLEY

SST 09820-63011 (09820-06010, 09820-06020)

HINT:

GENERATOR PULLEY SPECIAL SERVICE TOOL

Fig. 38: Removing/Installing Generator Pulley
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

a. Install the pulley onto the rotor shaft by tightening the pulley nut by hand.

b. Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf)

c. Mount SST 2 in a vise.

d. Insert SST 1-A and B into SST 2, and attach the pulley nut to SST 2.

SST 1-A and B 09820-06010

SST 2

09820-06020

NOTE:

Check that SST is secured to the rotor shaft.

2009 Toyota Tundra

2009 ELECTRICAL Charging (2UZ-FE) - Tundra

Fig. 39: Inserting 1-A And B Into SST 2
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e. Tighten the pulley nut by turning SST 1-A in the direction shown in the illustration.

Torque: 133 N*m (1356 kgf*cm, 98 ft.*lbf)

Fig. 40: Turning SST 1-A
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

f. Remove the generator from SST 2.

g. Turn SST 1-B, and remove SST 1-A and B.

Fig. 41: Turning SST 1-B
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

h. Turn the pulley and check that the pulley moves smoothly.

2009 Toyota Tundra

2009 ELECTRICAL Charging (2UZ-FE) - Tundra

INSTALLATION

1. INSTALL GENERATOR ASSEMBLY

a. Install the generator with the bolt and 2 nuts.

Torque: for bolt and nut (A)

39 N*m (398 kgf*cm, 29 ft.*lbf)

for nut (B)

16 N*m (163 kgf*cm, 12 ft.*lbf)

Fig. 42: Identifying Generator With Bolt And Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Connect the generator connector.

c. Connect the generator wire with the nut.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

d. Install the terminal cap.

e. Install the harness bracket to the generator with the bolt.

Fig. 43: Identifying Generator Connector With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ELECTRICAL Charging (2UZ-FE) - Tundra

Torque: 8.2 N*m (84 kgf*cm, 73 in.*lbf)

2. INSTALL VANE PUMP ASSEMBLY INSTALLATION

3. INSTALL FAN AND GENERATOR V BELT INSTALLATION

4. CONNECT AIR CLEANER HOSE ASSEMBLY

a. Connect the air cleaner hose to the throttle body.

5. INSTALL THROTTLE BODY COVER SUB-ASSEMBLY INSTALLATION

6. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY REPLACEMENT

7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTE:

Some systems need to be initialized after the cable is reconnected
INITIALIZATION

2009 Toyota Tundra

2009 ELECTRICAL Charging (2UZ-FE) - Tundra