Toyota Tundra. Manual — part 1083

Fig. 27: Inspecting Bearing Noise
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

REASSEMBLY

1. INSTALL GENERATOR DRIVE END FRAME BEARING

a. Using SST and a press, press in a new bearing.

SST 09950-60010 (09951 -00470), 09950-70010 (09951-07100)

Fig. 28: Identifying SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Install the retainer plate with the 4 screws.

Torque: 2.3 N*m (23 kgf*cm, 20 in.*lbf)

2009 Toyota Tundra

2009 ELECTRICAL Charging (2UZ-FE) - Tundra

Fig. 29: Identifying Retainer Plate Screws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. INSTALL GENERATOR ROTOR ASSEMBLY

a. Place the drive end frame on the pulley.

b. Install the rotor to the drive end frame.

Fig. 30: Identifying Rotor To Drive End Frame
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3. INSTALL GENERATOR COIL ASSEMBLY

a. Place the generator washer on the rotor.

Fig. 31: Identifying Generator Washer On Rotor
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using SST and a press, slowly press in the coil assembly.

SST 09285-76010

2009 Toyota Tundra

2009 ELECTRICAL Charging (2UZ-FE) - Tundra

Fig. 32: Identifying SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Install the 4 bolts.

Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf)

Fig. 33: Identifying Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY

a. While pushing the 2 brushes toward the inside of the brush holder, insert a pin (diameter 1.0 mm

(0.0394 in.)) into the brush holder hole.

Fig. 34: Identifying Generator Brush Holder Assembly Pin
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Install the generator brush holder with the 2 screws.

2009 Toyota Tundra

2009 ELECTRICAL Charging (2UZ-FE) - Tundra

Torque: 1.8 N*m (18 kgf*cm, 16 in.*lbf)

c. Pull out the pin from the generator brush holder.

Fig. 35: Identifying Generator Brush Holder With Screws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5. INSTALL GENERATOR REAR END COVER

a. Install the terminal insulator to the generator rectifier end frame.

Fig. 36: Identifying Generator Rectifier End Frame
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Install the end cover with the 3 nuts.

Torque: 4.6 N*m (47 kgf*cm, 41 in.*lbf)

NOTE:

Pay attention to the mounting orientation of the terminal insulator.

2009 Toyota Tundra

2009 ELECTRICAL Charging (2UZ-FE) - Tundra