Toyota Tundra. Manual — part 2936

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

b. Install the plug.

Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf)

Fig. 113: Identifying Transfer Case Plug
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

30. INSTALL NO. 1 TRANSFER CASE PLUG

a. Install the pin and compression spring to the front case.

Fig. 114: Identifying Pin And Compression Spring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Apply adhesive to the threads of the plug.

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

c. Install the plug.

Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)

d. Apply adhesive to the threads of the plug.

31. INSTALL FRONT OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra

a. Install the companion flange sub-assembly onto the drive sprocket sub-assembly.

b. Using SST to hold the companion flange, install a new companion flange lock nut.

SST 09330-00021

Torque: 127 N*m (1299 kgf*cm, 94 ft.*lbf)

Fig. 115: Installing Companion Flange Lock Nut Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Using a chisel and hammer, stake the companion flange lock nut.

Fig. 116: Identifying Companion Flange Lock Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

32. INSTALL REAR OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY

a. Install the companion flange onto the output shaft.

b. Using SST to hold the companion flange, install a new companion flange lock nut.

SST 09330-00021

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra

Torque: 127 N*m (1299 kgf*cm, 94 ft.*lbf)

Fig. 117: Installing Companion Flange Lock Nut Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Using a chisel and hammer, stake the companion flange lock nut.

Fig. 118: Identifying Companion Flange Lock Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

33. INSTALL TRANSFER OIL PUMP PLATE OIL SEAL

a. Using SST and a hammer, tap in a new oil seal until its surface is flush with the oil pump plate

upper surface.

SST 09950-60010 (09951-00680), 09950-70010 (09951-07100)

NOTE:

Be careful not to damage the oil pump plate.

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra

Fig. 119: Identifying Transfer Oil Pump Plate Oil Seal Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

34. INSTALL TRANSFER CASE PLUG

a. Install the relief valve seat, ball and compression ring to the oil pump plate.

Fig. 120: Identifying Relief Valve Seat, Ball And Compression Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Apply adhesive to the threads of the plug.

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

c. Using a 10 mm hexagon wrench, install the plug.

Torque: 29 N*m (300 kgf*cm, 22 ft.*lbf)

35. INSTALL TRANSFER CASE STRAIGHT PIN

a. Install the straight pin to the input shaft.

2009 Toyota Tundra

2009 TRANSMISSION JF1A Transfer - Tundra