Toyota Tundra. Manual — part 1013

Fig. 25: Identifying Front Differential Carrier Oil Seal Components With Torque Specifications (For
4WD) (2 Of 3)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 DRIVELINE/AXLES Differential - Tundra

Fig. 26: Identifying Front Differential Carrier Oil Seal Components With Torque Specification (For
4WD) (3 Of 3)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

REPLACEMENT

2009 Toyota Tundra

2009 DRIVELINE/AXLES Differential - Tundra

1. DRAIN DIFFERENTIAL OIL (see REPLACEMENT )

2. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY

a. Remove the differential carrier (see REMOVAL ).

3. REMOVE FRONT DIFFERENTIAL TUBE ASSEMBLY (see REMOVAL )

4. REMOVE FRONT DRIVE PINION COMPANION FLANGE FRONT NUT (see

DISASSEMBLY )

5. REMOVE FRONT DRIVE PINION COMPANION FLANGE FRONT SUB-ASSEMBLY (see

DISASSEMBLY )

6. REMOVE FRONT DIFFERENTIAL CARRIER OIL SEAL

a. Using SST, remove the oil seal.

SST 09308-10010

Fig. 27: Removing Oil Seal Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

7. REMOVE FRONT DIFFERENTIAL DRIVE PINION OIL SLINGER

8. REMOVE FRONT DIFFERENTIAL CROSS SHAFT BEARING RETAINER (see

DISASSEMBLY )

9. REMOVE FRONT DIFFERENTIAL CASE (see DISASSEMBLY )

10. REMOVE DIFFERENTIAL DRIVE PINION (see DISASSEMBLY )

11. REMOVE FRONT DRIVE PINION FRONT RADIAL BALL BEARING (see DISASSEMBLY )

12. REMOVE FRONT DIFFERENTIAL DRIVE PINION BEARING SPACER

13. INSTALL FRONT DIFFERENTIAL DRIVE PINION BEARING SPACER

a. Install a new bearing spacer.

14. TEMPORARILY INSTALL DIFFERENTIAL DRIVE PINION

15. INSTALL FRONT DIFFERENTIAL CASE

16. INSTALL FRONT DIFFERENTIAL CROSS SHAFT BEARING RETAINER (see

REASSEMBLY )

17. INSTALL FRONT DRIVE PINION FRONT RADIAL BALL BEARING (see REASSEMBLY )

18. INSTALL FRONT DIFFERENTIAL DRIVE PINION OIL SLINGER

19. INSTALL FRONT DIFFERENTIAL CARRIER OIL SEAL

2009 Toyota Tundra

2009 DRIVELINE/AXLES Differential - Tundra

a. Using SST and a hammer, tap in a new oil seal.

SST 09502-12010,09316-60011(09316-00041)

Standard oil seal depth: 5.6 to 6.6 mm (0.221 to 0.260 in.)

Fig. 28: Tapping In Oil Seal Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Coat the lip of the oil seal with MP grease.

20. INSTALL FRONT DRIVE PINION COMPANION FLANGE FRONT SUB-ASSEMBLY (see

REASSEMBLY )

21. INSPECT DIFFERENTIAL DRIVE PINION PRELOAD (see REASSEMBLY )

22. INSPECT TOTAL PRELOAD (see REASSEMBLY )

23. STAKE FRONT DRIVE PINION COMPANION FLANGE FRONT NUT (see REASSEMBLY )

24. INSTALL DIFFERENTIAL SIDE GEAR INTER SHAFT SUB-ASSEMBLY (see

REASSEMBLY )

25. INSTALL FRONT DIFFERENTIAL TUBE ASSEMBLY (see REASSEMBLY )

26. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY

a. Install the front differential carrier (see REASSEMBLY ).

27. ADD DIFFERENTIAL OIL (see REPLACEMENT )

FRONT DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL (FOR 4WD)

COMPONENTS

2009 Toyota Tundra

2009 DRIVELINE/AXLES Differential - Tundra