Toyota Sequoia (2005). Manual — part 724
ST092–07
S00058
SST
S00059
S00060
SST
S00061
SST
Upward
Downward
B12321
–
STARTING
STARTER
ST–11
2885
REPLACEMENT
1.
REPLACE REAR BEARING
(a)
Using SST, remove the bearing.
SST
09286–46011
(b)
Using a press, press in a new bearing.
2.
REPLACE FRONT BEARING
(a)
Using SST, remove the bearing.
SST
09286–46011
(b)
Using SST and a press, press in a new bearing.
NOTICE:
Be careful of the bearing installation direction.
SST
09820–00031
3.
REPLACE MAGNETIC SWITCH TERMINAL KIT
PARTS
(a)
Remove the magnetic switch end cover.
Remove the 3 nuts, the end cover, the gasket and the
plunger.
NOTICE:
Do not loosen the 3 stud bolts.
B12322
Wear
B12323
SST
B12324
(2)
(1)
(3)
(5)
(4)
B12325
(2)
(3)
(4)
(5)
(1)
ST–12
–
STARTING
STARTER
2886
(b)
Inspect contact plate for wear.
Using vernier calipers, measure the contact plate for
depth of wear.
Maximum wear:
0.9 mm (0.035 in.)
If the depth of wear is greater than the maximum, replace the
contact plate.
(c)
Remove terminal kit parts.
(1)
Put a wooden block on the plate, and press it down
with a hand press.
Dimensions of wooden block:
20 X 33 X 40 mm (0.79 X 1.30 X 1.57 in.)
(2)
Using SST, loosen the terminal nuts.
SST
09810–38140
(3)
Terminal C:
Remove the terminal nut, wave washer, terminal in-
sulator (outside), O–ring, terminal bolt, contact
plate and terminal insulator (inside).
(4)
Terminal 30:
Remove the terminal nut, wave washer, terminal in-
sulator (outside), O–ring, terminal bolt, contact
plate, terminal insulator (inside) and insulation pa-
per.
(d)
Temporarily install these new terminal 30 kit parts:
(1)
Contact plate
(2)
Terminal bolt
(3)
O–ring
(4)
Wave washer
(5)
Terminal nut
(e)
Temporarily install these new terminal C kit parts:
(1)
Contact plate
(2)
Terminal bolt
(3)
O–ring
(4)
Wave washer
(5)
Terminal nut
(f)
Temporarily tighten the terminal nuts.
B12323
33 mm
20 mm
Contact
Plate
40 mm
(kgf/cm
2
)
(psi)
(kPa) = (psi) x 6.9
100 kgf
2
Ram diameter (cm)
(kPa) = (kgf/cm
2
) x 98.1
=
=
x 3.14 (
π
)
2
221lbf
2
Ram diameter (in.)
x 3.14 (
π
)
2
B13044
SST
B12326
–
STARTING
STARTER
ST–13
2887
(g)
Tighten terminal nuts.
(1)
Put a wooden block on the contact plate and press
it down with a hand press.
Dimensions of wooden block:
20 x 33 x 40 mm (0.79 x 1.30 x 1.57 in.)
Press force:
981 N (100 kgf, 221 lbf)
NOTICE:
Check the diameter of the hand press ram. Then cal-
culate the gauge pressure of the press when
981 N (100 kgf, 221 lbf) of force is applied.
Gauge pressure:
If the contact plate is not pressed down with the spe-
cified pressure, the contact plate may tilt due to coil
deformation or the tightening of the nut.
(2)
Using SST, tighten the nuts to the specified torque.
SST
09810–38140
Torque: 17 N·m (170 kgf·cm, 13 ft·lbf)
NOTICE:
If the nut is over tightened, it may cause cracks on the plas-
tic frame.
(h)
Clean contact surfaces of the contact plate and the plung-
er.
Clean the contact surfaces of the remaining contact plate
and plunger with a dry shop rag.
(i)
Reinstall the magnetic switch end cover.
Install the plunger, the new gasket and the end cover with
the 3 nuts.
Torque: 3.6 N·m (37 kgf·cm, 32 in.·lbf)
ST093–03
ST–14
–
STARTING
STARTER
2888
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page
).
HINT:
At the time of assembly, use high–temperature grease to lubricate the bearing and gears when assembling
the starter.
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