Toyota Tundra (2015 year). Manual — part 632
Standard moving distance (A minus B):
0.79 to 1.09 mm (0.0311 to 0.0429 in.)
Flange thickness:
MARK
THICKNESS
0
2.35 to 2.45 mm (0.0925 to 0.0965 in.)
1
2.45 to 2.55 mm (0.0965 to 0.100 in.)
2
2.55 to 2.65 mm (0.100 to 0.104 in.)
3
2.65 to 2.75 mm (0.104 to 0.108 in.)
4
2.75 to 2.85 mm (0.108 to 0.112 in.)
5
2.85 to 2.95 mm (0.112 to 0.116 in.)
6
2.95 to 3.05 mm (0.116 to 0.120 in.)
7
3.05 to 3.15 mm (0.120 to 0.124 in.)
8
3.15 to 3.25 mm (0.124 to 0.128 in.)
A
3.25 to 3.35 mm (0.128 to 0.132 in.)
B
3.35 to 3.45 mm (0.132 to 0.136 in.)
C
3.45 to 3.55 mm (0.136 to 0.140 in.)
(e) Remove the snap ring, reverse clutch reaction sleeve and rear
clutch disc set from the clutch drum.
AB60E AUTOMATIC TRANSMISSION: AUTOMATIC TRANSMIS...
39. INSTALL FORWARD CLUTCH PISTON SUB-ASSEMBLY AND COAST CLUTCH PISTON
(a) Coat a new O-ring with ATF, and install it to the input shaft.
(b) Install the forward clutch piston and coast clutch piston to the
input shaft.
(c) Coat a new O-ring with ATF, and install it to the No. 1 clutch
balancer.
(d) Install the forward clutch return spring and No. 1 clutch
balancer to the input shaft.
NOTICE:
Be careful not to damage the O-rings.
(e) Place SST on the No. 1 clutch balancer, and compress the return
spring with a press.
SST: 09350-30020
09350-07040
NOTICE:
Stop pressing when the spring sheet is lowered to a position 1 to
2 mm (0.0394 to 0.0787 in.) from the snap ring groove to
prevent the spring sheet from being deformed.
AB60E AUTOMATIC TRANSMISSION: AUTOMATIC TRANSMIS...
(f) Using SST, install the snap ring.
SST: 09350-30020
09350-07070
NOTICE:
Do not expand the snap ring excessively.
NOTICE:
40. INSTALL COAST CLUTCH DISC SET
(a) Install the 4 plates, 4 discs and flange.
Install in order:
P - D - P - D - P - D - P - D - F
HINT:
P = Plate
D = Disc
F = Flange
NOTICE:
Before assembling new discs, soak them in ATF for at least 2 hours.
(b) Temporarily install the snap ring.
AB60E AUTOMATIC TRANSMISSION: AUTOMATIC TRANSMIS...
compressed air (196 kPa, 2.0 kgf/cm 2 , 28 psi) from the oil hole
as shown in the illustration. Then choose from the 11 flange
thicknesses in the table so that the measured value is within the
standard value.
Standard moving distance (A):
0.41 to 0.71 mm (0.0161 to 0.0280 in.)
Flange thickness:
MARK
THICKNESS
0
2.95 to 3.05 mm (0.116 to 0.120 in.)
1
3.05 to 3.15 mm (0.120 to 0.124 in.)
2
3.15 to 3.25 mm (0.124 to 0.128 in.)
3
3.25 to 3.35 mm (0.128 to 0.132 in.)
4
3.35 to 3.45 mm (0.132 to 0.136 in.)
5
3.45 to 3.55 mm (0.136 to 0.140 in.)
6
3.55 to 3.65 mm (0.140 to 0.144 in.)
7
3.65 to 3.75 mm (0.144 to 0.148 in.)
8
3.75 to 3.85 mm (0.148 to 0.152 in.)
A
3.85 to 3.95 mm (0.152 to 0.156 in.)
B
3.95 to 4.05 mm (0.156 to 0.159 in.)
(d) Temporarily remove the snap ring, attach the selected flange and reinstall the snap ring.
41. INSTALL NO. 4 1-WAY CLUTCH ASSEMBLY
(a) Install the No. 2 clutch hub thrust washer to the coast clutch
hub.
HINT:
(b) Install the 1-way clutch to the coast clutch hub.
42. INSPECT NO. 4 1-WAY CLUTCH ASSEMBLY
AB60E AUTOMATIC TRANSMISSION: AUTOMATIC TRANSMIS...
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