Toyota Tundra (2015 year). Manual — part 633
43. INSTALL COAST CLUTCH HUB SUB-ASSEMBLY WITH
NO. 4 1-WAY CLUTCH ASSEMBLY
(a) Install the 2 thrust needle roller bearings, thrust bearing race
and coast clutch hub with the No. 4 1-way clutch to the clutch
drum.
HINT:
Bearing and race diameter:
ITEM
INSIDE
OUTSIDE
Bearing
C
21.1 to 21.3 mm (0.831 to
0.839 in.)
39.5 to 39.8 mm (1.56 to
1.57 in.)
Race
22.8 to 23.1 mm (0.898 to
0.909 in.)
44.5 to 44.8 mm (1.75 to
1.76 in.)
Bearing
D
39.5 to 39.7 mm (1.555 to
1.563 in.)
60.5 to 60.8 mm (2.38 to
2.39 in.)
44. INSTALL FORWARD MULTIPLE DISC CLUTCH DISC SET
(a) Install the cushion, 6 plates, 6 discs and flange to the input shaft.
Install in order:
C - P - D - P - D - P - D - P - D - P - D - P - D - F
HINT:
C = Cushion
P = Plate
D = Disc
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F = Flange
NOTICE:
Before assembling new discs, soak them in ATF for at least 2 hours.
(b) Temporarily install the snap ring.
compressed air (196 kPa, 2.0 kgf/cm 2 , 28 psi) from the oil hole
as shown in the illustration. Then choose from the 12 flange
thicknesses in the table so that the measured value is within the
standard value.
Standard moving distance (A):
0.85 to 1.15 mm (0.0335 to 0.0453 in.)
Flange thickness:
MARK
THICKNESS
0
2.95 to 3.05 mm (0.116 to 0.120 in.)
1
3.05 to 3.15 mm (0.120 to 0.124 in.)
2
3.15 to 3.25 mm (0.124 to 0.128 in.)
3
3.25 to 3.35 mm (0.128 to 0.132 in.)
4
3.35 to 3.45 mm (0.132 to 0.136 in.)
5
3.45 to 3.55 mm (0.136 to 0.140 in.)
6
3.55 to 3.65 mm (0.140 to 0.144 in.)
7
3.65 to 3.75 mm (0.144 to 0.148 in.)
8
3.75 to 3.85 mm (0.148 to 0.152 in.)
A
3.85 to 3.95 mm (0.152 to 0.156 in.)
B
3.95 to 4.05 mm (0.156 to 0.159 in.)
C
4.05 to 4.15 mm (0.159 to 0.163 in.)
(d) Temporarily remove the snap ring, attach the selected flange and reinstall the snap ring.
45. INSTALL INPUT SHAFT OIL SEAL RING
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(a) Overlap the seal ring edges in the axial direction.
NOTICE:
Overlapping the seal ring edges in the axial direction prevents damage to the seal ring.
Do not overlap the seal ring edges in the radial direction, as this may damage the seal ring.
(b) Coat 4 new oil seal rings with ATF.
Do not excessively widen the rings.
HINT:
After installing the oil seal rings, check that they rotate smoothly.
46. INSTALL INPUT SHAFT ASSEMBLY
(a) Install the input shaft to the clutch drum.
47. INSTALL FORWARD CLUTCH HUB SUB-ASSEMBLY
(a) Install the No. 3 clutch hub thrust washer, forward clutch hub
and thrust needle roller bearing to the clutch drum.
NOTICE:
Before installing the forward clutch hub, apply ATF to the forward
clutch hub bush's sliding surfaces. After the installation, check
that the forward clutch hub rotates smoothly.
HINT:
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Bearing diameter:
ITEM
INSIDE
OUTSIDE
Bearing
46.5 to 46.7 mm (1.83 to
1.84 in.)
64.4 to 64.6 mm (2.535 to
2.543 in.)
48. INSTALL REVERSE CLUTCH HUB SUB-ASSEMBLY
(a) Install the reverse clutch hub to the clutch drum.
NOTICE:
Before installing the reverse clutch hub, apply ATF to the reverse
clutch hub bush's sliding surfaces. After the installation, check
that the reverse clutch rotates smoothly.
49. INSTALL REAR CLUTCH DISC SET
(a) Install the flange, 5 discs, 4 plates, selected flange and reverse
clutch reaction sleeve to the clutch drum.
Install in order:
F - D - P - D - P - D - P - D - P - D - S/F
HINT:
F = Flange
D = Disc
P = Plate
S/F = Selected flange
(b) Using a screwdriver, install the snap ring to the clutch drum.
50. INSTALL NO. 2 1-WAY CLUTCH ASSEMBLY
(a) Install the clutch drum thrust washer to the clutch drum.
HINT:
(b) Install the 1-way clutch to the clutch drum.
51. INSPECT NO. 2 1-WAY CLUTCH ASSEMBLY
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