Toyota Tundra (2015 year). Manual — part 1044

8. REMOVE NO. 3 EGR PIPE SUB-ASSEMBLY

(a) Remove the 2 nuts, No. 3 EGR pipe and gasket.

NOTICE:

(a) Remove the 3 bolts and EGR valve bracket.

1UR-FE EMISSION CONTROL: EGR VALVE: REMOVAL; 2015 MY...

Last Modified: 9-16-2014

6.6 G

Doc ID: RM0000040K700FX

Model Year: 2015

Model: Tundra

Prod Date Range: [08/2014 - ]

Title: 1UR-FE EMISSION CONTROL: EGR VALVE: INSPECTION; 2015 MY Tundra [08/2014 - ]

INSPECTION

1. INSPECT EGR VALVE ASSEMBLY

below.

Standard Resistance:

TESTER CONNECTION

CONDITION

SPECIFIED CONDITION

1 - 2

20°C (68°F)

18 to 22 Ω

2 - 3

4 - 5

5 - 6

If the result is not as specified, replace the EGR valve.

1UR-FE EMISSION CONTROL: EGR VALVE: INSPECTION; 2015 ...

Last Modified: 9-16-2014

6.6 A

Doc ID: RM0000040K600GX

Model Year: 2015

Model: Tundra

Prod Date Range: [08/2014 - ]

Title: 1UR-FE EMISSION CONTROL: EGR VALVE: INSTALLATION; 2015 MY Tundra [08/2014 - ]

INSTALLATION

1. INSTALL EGR VALVE BRACKET

(a) Install the EGR valve bracket with the 3 bolts.

Torque:

21 N·m {214 kgf·cm, 15ft·lbf}

2. INSTALL NO. 3 EGR PIPE SUB-ASSEMBLY

(a) Install a new gasket and the No. 3 EGR pipe with the 2 nuts.

Torque:

10 N·m {102 kgf·cm, 7ft·lbf}

3. INSTALL EGR INLET

(a) Install a new gasket and the EGR inlet with the 2 bolts.

Torque:

10 N·m {102 kgf·cm, 7ft·lbf}

NOTICE:

Make sure the gasket's claws are not caught between the EGR

inlet and EGR valve.

4. INSTALL EGR VALVE ASSEMBLY

1UR-FE EMISSION CONTROL: EGR VALVE: INSTALLATION; 201...

(a) Install a new gasket to the intake manifold.

(b) Install a new gasket to the No. 2 EGR pipe.

(c) Temporarily install the EGR valve assembly to the intake

manifold with the 2 bolts and 4 nuts.

NOTICE:

Be careful not to damage the intake manifold when installing the

EGR valve assembly.

(d) Using several steps, uniformly tighten the 2 bolts and 4 nuts in

the sequence shown in the illustration.

Torque:

for bolt -

21 N·m {214 kgf·cm, 15ft·lbf}

for nut -

10 N·m {102 kgf·cm, 7ft·lbf}

5. CONNECT NO. 13 WATER BY-PASS HOSE

1UR-FE EMISSION CONTROL: EGR VALVE: INSTALLATION; 201...