Toyota Tundra (2015 year). Manual — part 2875
Last Modified: 9-16-2014
6.6 N
Doc ID: RM000002ZO500VX
Model Year: 2015
Model: Tundra
Prod Date Range: [08/2014 - ]
Title: ENGINE HOOD / DOOR: FRONT DOOR (for Regular Cab): ADJUSTMENT; 2015 MY Tundra [08/2014 -
]
ADJUSTMENT
HINT:
Before adjusting the door position for vehicles equipped with side airbags and curtain shield airbags, be
sure to disconnect the battery. After adjustment, inspect the SRS warning light and check for DTC
.
Use the same procedures for the RH side and LH side.
The procedures listed below are for the LH side.
Centering bolts are used to mount the door hinge to the vehicle body and door. The door cannot be
adjusted with the centering bolts on. Substitute the centering bolts with standard bolts (w/ washers) when
making adjustments.
A bolt without a torque specification is shown in the standard bolt chart
.
1. ADJUST FRONT DOOR
(a) Disconnect the cable from the negative (-) battery terminal.
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the
negative (-) battery terminal to prevent airbag and seat belt
pretensioner activation.
NOTICE:
Some systems need to be initialized after the cable is
reconnected
.
(b) Using SST, loosen the body's hinge bolts and adjust the door's position.
SST: 09812-00010
(c) Using SST, tighten the body's hinge bolts after the adjustment.
ENGINE HOOD / DOOR: FRONT DOOR (for Regular Cab): ADJUS...
Torque:
29 N·m {296 kgf·cm, 21ft·lbf}
(d) Loosen the door's hinge bolts and adjust the door's position.
(e) Tighten the door's hinge bolts after the adjustment.
Torque:
29 N·m {296 kgf·cm, 21ft·lbf}
(f) Adjust the striker position by slightly loosening the striker
mounting screws with a T40 "TORX" socket and hitting the
striker with a plastic-faced hammer.
(g) Using a T40 "TORX" socket, tighten the striker mounting screws after the adjustment.
Torque:
23 N·m {235 kgf·cm, 17ft·lbf}
(h) Connect the cable to the negative (-) battery terminal.
NOTICE:
Some systems need to be initialized after the cable is reconnected
.
(i) Inspect the SRS warning light
.
ENGINE HOOD / DOOR: FRONT DOOR (for Regular Cab): ADJUS...
Last Modified: 9-16-2014
6.6 A
Doc ID: RM000002ZO8017X
Model Year: 2015
Model: Tundra
Prod Date Range: [08/2014 - ]
Title: ENGINE HOOD / DOOR: FRONT DOOR (for Regular Cab): REASSEMBLY; 2015 MY Tundra [08/2014 -
]
REASSEMBLY
HINT:
Use the same procedures for the RH side and LH side.
The procedures listed below are for the LH side.
A bolt without a torque specification is shown in the standard bolt chart
.
1. INSTALL FRONT DOOR WEATHERSTRIP LH
(a) Attach the 43 clips to install the weatherstrip.
HINT:
If clips are damaged during installation, replace them.
2. INSTALL FRONT DOOR CHECK ASSEMBLY LH
Torque:
8.5 N·m {87 kgf·cm, 75in·lbf}
ENGINE HOOD / DOOR: FRONT DOOR (for Regular Cab): REASS...
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(d) Install the bolt.
Torque:
29 N·m {296 kgf·cm, 21ft·lbf}
3. INSTALL FRONT DOOR PANEL PROTECTOR LH
(a) Attach the 11 clips to install the door panel protector.
4. INSTALL FRONT NO. 2 DOOR STIFFENER CUSHION
(a) Install the stiffener cushion with the 2 clips.
5. INSTALL FRONT DOOR LOCK OPEN ROD LH
(a) Install the lock open rod to the outside handle frame.
6. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH
(a) Slide the outside handle frame to install it.
NOTICE:
If the release plate is not pulled and held when installing the
outside handle, it will strike against the outside handle and
become damaged.
(b) Using a T30 "TORX" wrench, tighten the screw.
Torque:
4.0 N·m {41 kgf·cm, 35in·lbf}
(c) Install the front and rear outside handle pads.
7. INSTALL FRONT DOOR HANDLE ASSEMBLY OUTSIDE LH
ENGINE HOOD / DOOR: FRONT DOOR (for Regular Cab): REASS...
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