Toyota Tundra (2015 year). Manual — part 1018
19. INSTALL REAR TRANSFER OUTPUT SHAFT RADIAL BALL BEARING
(a) Install the rear transfer output shaft radial ball bearing.
(b) Using a screwdriver, install the transfer output shaft rear shaft snap ring.
Text in Illustration
*a
Protective Tape
HINT:
Tape the screwdriver tip before use.
20. INSTALL TRANSFER DRIVEN SPROCKET BEARING (REAR)
(a) Using SST and a hammer, tap in a new transfer driven sprocket
bearing (rear).
SST: 09950-60010
09951-00340
09952-06010
SST: 09950-60020
09951-00730
SST: 09950-70010
09951-07150
NOTICE:
The transfer driven sprocket bearing (rear) should be installed
completely.
21. INSTALL TRANSFER COVER TYPE T OIL SEAL
(a) Using SST and a hammer, tap in a new transfer cover type T oil
seal.
SST: 09950-70010
09951-07100
SST: 09950-60010
09951-00190
Drive in depth (A):
14.4 to 15.4 mm (0.567 to 0.606 in.)
22. INSTALL SOLENOID COIL SUB-ASSEMBLY
WF1AM TRANSFER: TRANSFER ASSEMBLY: REASSEMBLY; 20...
(a) Install the solenoid coil sub-assembly with the 3 nuts.
Torque:
9.5 N·m {97 kgf·cm, 84in·lbf}
Text in Illustration
*a
Rear Transfer Case Hole
HINT:
Make sure that the solenoid coil sub-assembly terminal extends
out from the rear transfer case hole.
(b) Connect the solenoid coil sub-assembly terminal.
(1) Attach the claw to connect the solenoid coil sub-assembly
terminal.
(2) Install the retainer to the coupler.
23. INSTALL REAR TRANSFER CASE
(a) Apply seal packing to the rear transfer case as shown in the
illustration.
Seal packing:
Toyota Genuine Seal Packing 1281, Three Bond 1281 or
equivalent
Text in Illustration
*a
Seal Packing
NOTICE:
If the removed rear transfer case will be reused: After removing
transfer case, and 3) reapply seal packing to the rear transfer
case.
(b) Using a 40 IP ''TORX PLUS'' socket wrench or T40 ''TORX''
socket wrench, install the 17 bolts.
Torque:
35 N·m {357 kgf·cm, 26ft·lbf}
NOTICE:
24. INSTALL TRANSFER INDICATOR SWITCH
25. INSTALL TRANSFER OUTPUT SHAFT TYPE T OIL SEAL
26. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY (REAR)
(a) Install the output shaft companion flange sub-assembly (rear) onto the rear transfer output shaft.
(b) Using SST, hold the output shaft companion flange
sub-assembly (rear).
SST: 09330-00021
(c) Using a 30 mm socket wrench, install a new O-ring and a new transfer output shaft nut.
Torque:
127 N·m {1295 kgf·cm, 94ft·lbf}
Text in Illustration
*a
Hold
*b
Turn
WF1AM TRANSFER: TRANSFER ASSEMBLY: REASSEMBLY; 20...
(d) Using a chisel and hammer, stake the transfer output shaft nut.
Text in Illustration
*1
Transfer Output Shaft Nut
*2
Rear Transfer Output Shaft
*a
Correct
*b
Incorrect
27. INSTALL TRANSFER SHIFT ACTUATOR ASSEMBLY
28. INSTALL WIRING HARNESS CLAMP BRACKET
(a) Install the wiring harness clamp bracket with the 2 bolts.
Torque:
9.5 N·m {97 kgf·cm, 84in·lbf}
(b) Connect the connector and 3 clamps.
(c) Install the 3 wiring harness clamp brackets with the 3 bolts.
Torque:
8.0 N·m {82 kgf·cm, 71in·lbf}
NOTICE:
Install the wiring harness clamp bracket in the correct direction.
29. INSTALL LOWER TRANSFER CASE PROTECTOR
(a) Install the lower transfer case protector with the 4 bolts.
Torque:
22 N·m {219 kgf·cm, 16ft·lbf}
WF1AM TRANSFER: TRANSFER ASSEMBLY: REASSEMBLY; 20...
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