Toyota Tundra (2015 year). Manual — part 1416
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Text in Illustration
Seal Packing
NOTICE:
Remove any oil from the contact surface.
Install the cylinder head cover sub-assembly LH within 3 minutes and tighten the bolts within 15 minutes
after applying seal packing.
(d) Install the cylinder head cover sub-assembly LH and a new seal
washer with the 14 bolts.
Torque:
for bolt A -
21 N·m {214 kgf·cm, 15ft·lbf}
except bolt A -
12 N·m {122 kgf·cm, 9ft·lbf}
NOTICE:
Do not start the engine for at least 2 hours after the installation.
5. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY RH
(a) Install 5 new gaskets to the No. 1 camshaft bearing cap and No. 3 camshaft bearing cap.
(b) Install the cylinder head cover gasket RH to the cylinder head cover sub-assembly RH.
NOTICE:
Remove any oil from the contact surface.
(c) Apply seal packing as shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
1UR-FE LUBRICATION: OIL PUMP: INSTALLATION; 2015 MY Tun...
Text in Illustration
Seal Packing
NOTICE:
Remove any oil from the contact surface.
Install the cylinder head cover sub-assembly RH within 3 minutes and tighten the bolts within 15 minutes
after applying seal packing.
(d) Install the cylinder head cover sub-assembly RH and a new seal
washer with the 14 bolts.
Torque:
for bolt A -
21 N·m {214 kgf·cm, 15ft·lbf}
except bolt A -
12 N·m {122 kgf·cm, 9ft·lbf}
NOTICE:
Do not start the engine for at least 2 hours after the installation.
6. INSTALL IGNITION COIL ASSEMBLY
(a) Install the 8 ignition coils with the 8 bolts.
Torque:
10 N·m {102 kgf·cm, 7ft·lbf}
7. CONNECT NO. 3 AIR TUBE
(a) Install a new gasket to the No. 3 air tube.
(b) Connect the No. 3 air tube with the 2 nuts and bolt.
Torque:
10 N·m {102 kgf·cm, 7ft·lbf}
Text in Illustration
*1
No. 3 Air Tube
*2
Exhaust Manifold
*a
Claw
NOTICE:
Make sure the gasket's claws are not caught between the No. 3
air tube and exhaust manifold.
(c) Install the wire harness clamp bracket with the bolt to the cylinder head cover sub-assembly RH.
Torque:
8.0 N·m {82 kgf·cm, 71in·lbf}
8. CONNECT NO. 4 AIR TUBE
(a) Install a new gasket to the No. 4 air tube.
1UR-FE LUBRICATION: OIL PUMP: INSTALLATION; 2015 MY Tun...
(b) Connect the No. 4 air tube with the 2 nuts and bolt.
Torque:
10 N·m {102 kgf·cm, 7ft·lbf}
Text in Illustration
*1
No. 4 Air Tube
*2
Exhaust Manifold
*a
Claw
NOTICE:
Make sure the gasket's claws are not caught between the No. 4
air tube and exhaust manifold.
(c) Install the wire harness clamp bracket with the bolt to the cylinder head cover sub-assembly LH.
Torque:
8.0 N·m {82 kgf·cm, 71in·lbf}
9. INSTALL CRANKSHAFT PULLEY
Text in Illustration
*a
Hold
*b
Turn
(b) Using SST, install the crankshaft pulley set bolt.
SST: 09213-70011
SST: 09330-00021
Torque:
300 N·m {3059 kgf·cm, 221ft·lbf}
10. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY
(a) Install the No. 1 idler pulley sub-assembly to the timing chain cover sub-assembly with the bolt.
Torque:
43 N·m {438 kgf·cm, 32ft·lbf}
11. INSTALL WATER PUMP PULLEY
12. INSTALL NO. 3 WATER BY-PASS PIPE
HINT:
(a) Install the No. 3 water by-pass pipe to the front water by-pass
joint with the bolt.
Torque:
10 N·m {102 kgf·cm, 7ft·lbf}
Text in Illustration
*a
Stopper
*b
Protrusion
NOTICE:
13. INSTALL FRONT WATER BY-PASS JOINT
(a) Install 2 new gaskets and the front water by-pass joint to the cylinder head with the 4 nuts.
Torque:
21 N·m {214 kgf·cm, 15ft·lbf}
(b) Install the No. 2 water by-pass hose to the front water by-pass joint, and slide the clamp to secure the
hose.
14. CONNECT NO. 10 WATER BY-PASS HOSE
(a) Connect the No. 10 water by-pass hose to the front water
by-pass joint, and slide the clamp to secure the hose.
Text in Illustration
*1
No. 9 Water By-pass Hose
*2
No. 10 Water By-pass Hose
*a
Paint Mark (Orange)
*b
Paint Mark (Yellow)
15. CONNECT NO. 9 WATER BY-PASS HOSE
(a) Connect the No. 9 water by-pass hose to the front water by-pass joint, and slide the clamp to secure the
hose.
16. INSTALL WATER INLET HOUSING
(a) Install a new gasket to the timing chain cover sub-assembly.
Text in Illustration
*1
Gasket
1UR-FE LUBRICATION: OIL PUMP: INSTALLATION; 2015 MY Tun...
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