Toyota Tundra (2015 year). Manual — part 495
(a) Coat a new O-ring with ATF, and install it to the input shaft.
(b) Install the forward clutch piston and coast clutch piston to the
input shaft.
(c) Coat a new O-ring with ATF, and install it to the No. 1 clutch
balancer.
(d) Install the forward clutch return spring and No. 1 clutch balancer to the input shaft.
NOTICE:
Be careful not to damage the O-rings.
(e) Place SST on the No. 1 clutch balancer, and compress the return
spring with a press.
SST: 09350-30020
09350-07040
NOTICE:
Stop pressing when the spring sheet is lowered to a position 1 to
2 mm (0.0394 to 0.0787 in.) from the snap ring groove to
prevent the spring sheet from being deformed.
(f) Using SST, install the snap ring.
SST: 09350-30020
09350-07070
NOTICE:
A760F AUTOMATIC TRANSMISSION: AUTOMATIC TRANSMISS...
Do not expand the snap ring excessively.
NOTICE:
37. INSTALL COAST CLUTCH DISC SET
(a) Install the 3 plates, 3 discs and flange.
Install in order:
P - D - P - D - P - D - F
HINT:
P = Plate
D = Disc
F = Flange
NOTICE:
Before assembling new discs, soak them in ATF for at least 2 hours.
(b) Temporarily install the snap ring.
A760F AUTOMATIC TRANSMISSION: AUTOMATIC TRANSMISS...
compressed air (196 kPa, 2.0 kgf/cm 2 , 28 psi) into the oil hole
as shown in the illustration.
Standard moving distance (A):
0.30 to 0.60 mm (0.0118 to 0.0236 in.)
If the moving distance (A) is not as specified, select a flange of
an appropriate thickness from the table below so that the
measured value is within the standard range.
Flange Thickness:
MARK
THICKNESS
0
2.95 to 3.05 mm (0.116 to 0.120 in.)
1
3.05 to 3.15 mm (0.120 to 0.124 in.)
2
3.15 to 3.25 mm (0.124 to 0.128 in.)
3
3.25 to 3.35 mm (0.128 to 0.132 in.)
4
3.35 to 3.45 mm (0.132 to 0.136 in.)
5
3.45 to 3.55 mm (0.136 to 0.140 in.)
6
3.55 to 3.65 mm (0.140 to 0.144 in.)
7
3.65 to 3.75 mm (0.144 to 0.148 in.)
8
3.75 to 3.85 mm (0.148 to 0.152 in.)
A
3.85 to 3.95 mm (0.152 to 0.156 in.)
(d) Temporarily remove the snap ring, replace the flange with the selected flange and reinstall the snap ring.
38. INSTALL UNDERDRIVE 1-WAY CLUTCH ASSEMBLY
(a) Install the No. 2 clutch hub thrust washer to the coast clutch
hub.
HINT:
(b) Install the 1-way clutch to the coast clutch hub.
39. INSPECT UNDERDRIVE 1-WAY CLUTCH ASSEMBLY
A760F AUTOMATIC TRANSMISSION: AUTOMATIC TRANSMISS...
40. INSTALL COAST CLUTCH HUB SUB-ASSEMBLY WITH
UNDERDRIVE 1-WAY CLUTCH ASSEMBLY
(a) Install the 2 thrust needle roller bearings, thrust bearing race
and coast clutch hub with the underdrive 1- way clutch to the
input shaft.
HINT:
Bearing and Race Diameter:
ITEM
INSIDE
OUTSIDE
Bearing
C
21.35 to 21.60 mm (0.841 to
0.850 in.)
40.72 to 40.92 mm (1.60 to
1.61 in.)
Race C
22.65 to 22.90 mm (0.892 to
0.902 in.)
44.50 to 44.75 mm (1.75 to
1.76 in.)
Bearing
D
35.65 to 35.9 mm (1.40 to
1.41 in.)
56.3 to 56.55 mm (2.22 to
2.23 in.)
41. INSTALL FORWARD MULTIPLE DISC CLUTCH DISC SET
(a) Install the 5 plates, 5 discs and flange to the input shaft.
Install in order:
P - D - P - D - P - D - P - D - P - D - F
HINT:
P = Plate
D = Disc
F = Flange
A760F AUTOMATIC TRANSMISSION: AUTOMATIC TRANSMISS...
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