Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 468
SS–10
SERVICE SPECIFICATIONS – 1GR-FE ENGINE MECHANICAL
SS
TORQUE SPECIFICATIONS
Part Tightened
N*m
kgf*cm
ft.*lbf
No. 1 Engine under cover sub-assembly x Frame assembly
29
296
21
Camshaft bearing cap x Cylinder head sub-assembly
10 mm
(0.39 in.)
head
9.0
92
80 in.*lbf
12 mm
(0.47 in.)
head
24
245
18
No. 1 chain tensioner x Cylinder head sub-assembly
10
102
7
No. 2 chain tensioner x Cylinder head sub-assembly
19
194
14
No. 3 chain tensioner x Cylinder head sub-assembly
19
194
14
Camshaft timing gear assembly x Camshaft
100
1,020
74
Camshaft timing gear or sprocket x Camshaft
100
1,020
74
Timing chain cover plate x Timing chain or belt cover sub-assembly
9.0
92
80 in.*lbf
Ignition coil assembly x Cylinder head cover sub-assembly
10
102
7
V-bank cover x Intake air surge tank
7.5
76
66 in.*lbf
Engine hanger No. 1 x Cylinder head sub-assembly RH
33
336
24
Engine hanger No. 2 x Cylinder head sub-assembly LH
33
336
24
Spark plug x Cylinder head sub-assembly
20
204
15
Oil filler cap housing x Cylinder head cover sub-assembly LH
9.0
92
80 in.*lbf
Camshaft timing oil control valve assembly x Cylinder head cover sub-
assembly
9.0
92
80 in.*lbf
Oil filter bracket sub-assembly x Timing chain or belt cover sub-assembly
19
194
14
No. 1 engine mounting bracket front RH x Cylinder block sub-assembly
43
435
31
No. 1 engine mounting bracket front LH x Cylinder block sub-assembly
43
435
31
No. 1 engine mounting insulator front RH x Frame assembly
38
387
28
No. 1 engine mounting insulator front LH x Frame assembly
38
387
28
Engine wire No. 2 (ground cable) x Cylinder block sub-assembly
13
133
9
Hood sub-assembly x Hood hinge assembly RH and LH
18
184
13
Knock sensor x Cylinder block sub-assembly
20
204
15
No. 1 water outlet pipe x Cylinder block sub-assembly
10
102
7
Cylinder head sub-assembly RH x Cylinder block sub-
assembly
1st
36
367
27
2nd
Turn 180
°
Turn 180
°
Turn 180
°
Cylinder head sub-assembly LH x Cylinder block sub-
assembly
Recessed
head 1st
36
367
27
2nd
Turn 180
°
Turn 180
°
Turn 180
°
14 mm
(0.55 in.)
head
30
306
22
No. 1 chain vibration damper x Cylinder block sub-assembly
19
194
14
No. 1 idle gear x Cylinder block sub-assembly
60
612
44
Timing chain or belt cover sub-assembly x Cylinder head and block
23
235
17
Water pump assembly x Timing chain or belt cover sub-
assembly
Bolt A
9.0
92
80 in.*lbf
Bolt B
23
235
17
Oil pan stud bolt x Oil pan sub-assembly
4.0
41
35 in.*lbf
Oil pan sub-assembly x Cylinder block and timing chain or belt
cover
10 mm
(0.39 in.)
head
10
102
7
12 mm
(0.47 in.)
head
21
214
16
Oil strainer sub-assembly x Oil pan sub-assembly
9.0
92
80 in.*lbf
SERVICE SPECIFICATIONS – 1GR-FE ENGINE MECHANICAL
SS–11
SS
No. 2 oil pan sub-assembly x Oil pan sub-assembly
Nut
1.0
102
7
Bolt
9.0
92
80 in.*lbf
Oil pan drain plug x No. 2 oil pan sub-assembly
40
408
30
Crankshaft pulley x Crankshaft
250
2,549
185
Cylinder head cover sub-assembly x Cylinder head sub-
assembly RH
Nut
9.0
92
80 in.*lbf
Bolt A
10
102
7
Bolt B
9.0
92
80 in.*lbf
Cylinder head cover sub-assembly LH x Cylinder head sub-
assembly LH
Nut
9.0
92
80 in.*lbf
Bolt A
10
102
7
Bolt B
9.0
92
80 in.*lbf
Ventilation valve x Cylinder head cover sub-assembly LH
27
275
20
Oil control valve filter plug x Cylinder head sub-assembly
62
632
46
Crankshaft position sensor x Cylinder block sub-assembly
10
102
7.4
VVT sensor x Timing chain or belt cover sub-assembly
8.0
82
71 in.*lbf
Cylinder block water drain cock sub-assembly x Cylinder block sub-assembly
25
255
18
Oil level gauge guide x Cylinder head sub-assembly
9.0
92
80 in.*lbf
Oil pan sub-assembly x Transmission
37
377
27
No. 1 idler pulley sub-assembly x Timing chain or belt cover sub-assembly
54
551
40
No. 2 idler pulley sub-assembly x Timing chain or belt cover sub-assembly
39
398
29
V-ribbed belt tensioner assembly x Cylinder block sub-assembly
36
367
27
Vane pump assembly x Cylinder block sub-assembly
43
438
32
Intake air surge tank x Intake manifold
28
286
21
Surge tank stay x Intake air surge tank and cylinder head
21
214
15
Throttle body bracket x Throttle body with motor and cylinder head
21
214
15
Oil baffle plate x Surge tank stay No. 1
9.0
92
80 in.*lbf
Ground cable x Cylinder head sub-assembly
8.0
82
71 in.*lbf
Water by-pass joint RR x Cylinder head sub-assembly
9.0
92
80 in.*lbf
Intake manifold x Cylinder head sub-assembly
26
265
19
Exhaust manifold sub-assembly RH x Cylinder head sub-assembly RH
30
306
22
Exhaust manifold sub-assembly LH x Cylinder head sub-assembly LH
30
306
22
Manifold stay x Exhaust manifold sub-assembly RH and transmission
40
408
30
No. 2 manifold stay x Exhaust manifold sub-assembly LH and transmission
40
408
30
No. 1 cool air inlet x Body
12
122
9
Drive plate and ring gear sub-assembly x Crankshaft
83
846
61
Flywheel x Crankshaft
83
846
61
Stud bolt x Cylinder head sub-assembly and cylinder head LH
A
4.0
41
35 in.*lbf
B
9.0
92
80 in.*lbf
C
4.0
41
35 in.*lbf
Union x Cylinder head sub-assembly and cylinder head LH
15
150
11
With Head taper screw plug x Cylinder head sub-assembly and cylinder head
LH
80
816
59
Connecting rod cap x Connecting rod
1st
25
250
18
2nd
Turn 90
°
urn 90
°
urn 90
°
Main bearing cap x Cylinder block sub-assembly
12 pointed
head 1st
61
622
45
2nd
urn 90
°
urn 90
°
urn 90
°
12 mm
head
25
255
18
Part Tightened
N*m
kgf*cm
ft.*lbf
SS–12
SERVICE SPECIFICATIONS – 1GR-FE ENGINE MECHANICAL
SS
Stud bolt x Cylinder block sub-assembly
A
11
112
8.1
B
4.5
46
40 in.*lbf
C
4.0
41
35 in.*lbf
D
4.0
41
35 in.*lbf
No. 1 sub-assembly oil nozzle x Cylinder block sub-assembly
9.0
92
80 in.*lbf
Negative battery terminal
3.9
40
35 in.*lbf
Exhaust front pipe x Exhaust manifold
54
554
40
Exhaust center pipe x Exhaust front
43
438
32
No. 2 front exhaust pipe x Exhaust manifold
Nut
54
554
40
Bolt
48
489
35
Exhaust pipe stopper bracket x Frame assembly
19
193
14
Ground wire x Body
8.4
85
74 in.*lbf
Rear engine oil seal retainer x Cylinder block sub-assembly
Nut
9.0
92
80 in.*lbf
Bolt
10
102
7.4
Water inlet x Cylinder head sub-assembly
9.0
92
80 in.*lbf
Thermostat water inlet sub-assembly x Water inlet
9.0
92
80 in.*lbf
Engine oil pressure switch x Oil filter bracket sub-assembly
15
153
11
Oil filter union x Oil filter bracket
30
306
22
Oil filter sub-assembly x Oil filter bracket
18
184
13
Water temperature sensor x Water by-pass joint RR
20
200
14
Part Tightened
N*m
kgf*cm
ft.*lbf
SS–12
SERVICE SPECIFICATIONS – 1GR-FE FUEL
SS
1GR-FE FUEL
SERVICE DATA
Fuel pressure
281 to 287 kPa (2.87 to 2.93 kgf*cm
2
, 40.8 to 41.7
psi)
Fuel pressure
147 kPa (1.5 kgf*cm
2
, 21 psi) or more
Fuel injector
Resistance
at 20
°C (68°F) 11.6 to 12.4 Ω
Injection volume
76 to 91 cm
2
(4.6 to 5.5 cu in.) per 15 seconds
Difference between each cylinder
15 cm
3
(0.9 cu in.) or less
Fuel leakage
1 drop or less every 12 minutes
Fuel pump resister
Resistance
at 20
°C (68°F) 0.941 to 0.999 Ω
Fuel Pump
Resistance
at 20
°C (68°F) 0.2 to 3.0 Ω
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