Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 175
1GR-FE ENGINE MECHANICAL – ENGINE UNIT
EM–131
EM
CONNECTING ROD BEARING
CONNECTING ROD
SUB-ASSEMBLY
PISTON RING SET
NO. 1 PISTON RING
N*m (kgf*cm, ft*lbf) : Specified torque
Non-reusable part
HOLE SNAP RING
NO. 2 PISTON RING
OIL RING
PISTON
CONNECTING ROD CAP
PISTON PIN
1st: 25 (250, 18)
2nd: Turn 90°
HOLE SNAP RING
A126348E01
EM–132
1GR-FE ENGINE MECHANICAL – ENGINE UNIT
EM
CRANKSHAFT
CRANKSHAFT BEARING
CRANKSHAFT BEARING
CAP SET BOLT
NO. 1 SUB-ASSEMBLY
OIL NOZZLE
9.0 (92, 80 in.*lbf)
25 (255, 18)
N*m (kgf*cm, ft*lbf) : Specified torque
1st: 61 (622, 45)
2nd: Turn 90°
CRANKSHAFT BEARING CAP
UPPER CRANKSHAFT
THRUST WASHER
LOWER CRANKSHAFT
THRUST WASHER
x8
CRANKSHAFT BEARING
x4
x4
A126349E01
1GR-FE ENGINE MECHANICAL – ENGINE UNIT
EM–133
EM
OIL JET
4.0 (41, 35 in.*lbf)
11 (112, 8.1)
4.0 (41, 35 in.*lbf)
x2
x2
x2
11 (112, 8.1)
4.5 (46, 40 in.*lbf)
x2
x2
x2
x4
N*m (kgf*cm, ft*lbf) : Specified torque
A126350E01
EM–134
1GR-FE ENGINE MECHANICAL – ENGINE UNIT
EM
DISASSEMBLY
HINT:
•
Thoroughly clean all the disassembled parts before
reassembly.
•
Before installing the parts, apply new engine oil to all
sliding and rotating surfaces.
•
Replace all gaskets, O-rings and oil seals with new parts.
1.
REMOVE ENGINE HANGERS
(a) Remove the 2 bolts and No. 1 engine hanger.
(b) Remove the 2 bolts and No. 2 engine hanger.
2.
REMOVE ENGINE COOLANT TEMPERATURE
SENSOR
(a) Remove the engine coolant temperature sensor and
gasket.
3.
REMOVE WATER BY-PASS JOINT RR
(a) Remove the 2 bolts, 4 nuts and the water by-pass
rear joint.
(b) Remove the 2 gaskets from the cylinder head.
(c) Remove the O-ring from the outlet pipe.
4.
REMOVE CAMSHAFT TIMING OIL CONTROL VALVE
ASSEMBLY (for Bank 1)
(a) Remove the bolt and camshaft timing oil control
valve.
No. 1
No. 2
A072941E02
A126460
A121043
A126464
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