Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 176

1GR-FE ENGINE MECHANICAL – ENGINE UNIT

EM–135

EM

5.

REMOVE CAMSHAFT TIMING OIL CONTROL VALVE
ASSEMBLY (for Bank 2)
(a) Remove the bolt and camshaft timing oil control

valve.

6.

REMOVE OIL FILTER SUB-ASSEMBLY
(a) Remove the drain pipe cap.
(b) While removing the oil filter with SST, catch the oil

from the oil filter with a container.
SST

09228-07501

(c) Install the drain pipe cap.

7.

REMOVE OIL FILTER UNION
(a) Using a 12 mm hexagon wrench, remove the oil

filter union.

8.

REMOVE ENGINE OIL PRESSURE SWITCH
ASSEMBLY
(a) Using a 24 mm deep socket wrench, remove the oil

pressure switch.

9.

REMOVE OIL FILTER BRACKET SUB-ASSEMBLY
(a) Remove the 3 bolts, 2 nuts and the oil filter bracket.
(b) Remove the gasket.
(c) Remove the 2 stud bolts.

10. REMOVE WITH THERMOSTAT WATER INLET SUB-

ASSEMBLY
(a) Remove the 3 nuts and the water inlet with

thermostat.

(b) Remove the O-ring.

11. REMOVE NO. 3 WATER BY-PASS HOSE

(a) Loosen the 2 clamps and remove the No. 3 water

by-pass hose.

12. REMOVE NO. 2 WATER BY-PASS HOSE

(a) Loosen the 2 clamps and remove the No. 2 water

by-pass hose.

13. REMOVE WATER BY-PASS HOSE

(a) Loosen the 2 clamps and remove the water by-pass

hose.

A126463

556

A122120E01

A120414

A121042

EM–136

1GR-FE ENGINE MECHANICAL – ENGINE UNIT

EM

14. REMOVE WATER INLET

(a) Remove the 5 bolts and water inlet.
(b) Remove the O-ring from the outlet pipe.
(c) Remove the gasket.

15. REMOVE SPARK PLUG

(a) Using a spark plug wrench, remove the 6 spark

plugs.

16. REMOVE OIL LEVEL GAUGE GUIDE

(a) Remove the bolt, then pull out the oil level gauge

guide.

(b) Remove the O-ring from the oil level gauge guide.

17. REMOVE CYLINDER BLOCK WATER DRAIN COCK

SUB-ASSEMBLY
(a) Remove the 2 water drain cocks.

18. REMOVE VVT SENSOR

(a) Remove the 2 bolts, then remove the 2 VVT

sensors.

19. REMOVE CRANKSHAFT POSITION SENSOR

(a) Remove the bolt, then remove the crankshaft

position sensor.

20. REMOVE OIL CONTROL VALVE FILTER

(a) Remove the plug and filter, then remove the gasket

from each cylinder head.

A126462

Bank 1:

Bank 2:

G036794E02

G036795E01

Bank 2:

Bank 1:

A072942E04

1GR-FE ENGINE MECHANICAL – ENGINE UNIT

EM–137

EM

21. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

LH
(a) Remove the 10 bolts, 3 seal washers and 2 nuts,

then remove the cylinder head cover.

(b) Remove the gasket from the cylinder head cover.
(c) Remove the ventilation valve from the cylinder head

cover.

22. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

(a) Remove the 10 bolts, 3 seal washers and 2 nuts,

then remove the cylinder head cover.

(b) Remove the gasket from the cylinder head cover.

23. REMOVE CRANKSHAFT PULLEY

(a) Turn the crankshaft pulley until its groove and the

"0" timing mark of the timing chain cover are
aligned.

(b) Check that the timing marks of the camshaft timing

gears are aligned with the timing marks located on
the No. 1 and No. 2 bearing caps as shown in the
illustration.
If not, turn the crankshaft 1 complete revolution
(360

°) and align the timing marks as above.

A072944E01

A072943E01

A072945E01

Bank 1:

Bank 2:

Timing Marks

Timing Marks

Timing Marks

G036831E02

EM–138

1GR-FE ENGINE MECHANICAL – ENGINE UNIT

EM

(c) Using SST, fix the pulley and loosen the pulley bolt.

SST

09213-54015 (91651-60855), 09330-00021

(d) Using the pulley set bolt and SST, remove the

crankshaft pulley.
SST

09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05030)

24. REMOVE OIL PAN DRAIN PLUG

(a) Remove the drain plug and gasket.

25. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY

(a) Remove the 10 bolts and 2 nuts.

(b) Insert the blade of SST between the oil pan and oil

pan No. 2, then cut off applied sealer and remove oil
pan No. 2.
SST

09032-00100

NOTICE:
•

Be careful not to damage the contact surface
of the oil pan and oil pan No. 2.

•

Be careful not to damage the oil pan No. 2
flange.

26. REMOVE OIL STRAINER SUB-ASSEMBLY

(a) Remove the 2 nuts, then remove the oil strainer and

gasket.

SST

A072947E02

SST

A072948E01

A126351

SST

A072950E02

A072951E03