Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 135

ENGINE HOOD / DOOR – ACCESS DOOR

ED–37

ED

(n) Install the 2 bolts.

(o) Engage the 2 claws and install the roof side inner

garnish cover.

(p) Connect the cable to the negative battery terminal.

Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

(q) Inspect the SRS warning light (see page

RS-29

).

B135996

B135995

ED–38

ENGINE HOOD / DOOR – ACCESS DOOR

ED

REASSEMBLY

1.

CLEAN REAR DOOR GLASS (See page

WS-58

)

2.

CLEAN VEHICLE BODY (See page

WS-58

)

3.

INSTALL REAR DOOR GLASS
HINT:
Use the same procedure as for the LH side (see page

WS-59

).

4.

INSTALL ACCESS DOOR GLASS OUTER
WEATHERSTRIP
HINT:
Use the same procedure as for the LH side (see page

ET-43

).

5.

INSTALL ACCESS DOOR OUTSIDE MOULDING SUB-
ASSEMBLY
HINT:
Use the same procedure as for the LH side (see page

ET-74

).

6.

INSTALL ACCESS PANEL LOWER LOCK STOP
(a) Using "Torx" socket wrench T40, install the access

panel lower lock stop with the 2 screws.
Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)

7.

INSTALL ACCESS PANEL WEATHERSTRIP
(a) Engage the 20 clips and install a new access panel

weatherstrip.

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B135540

ENGINE HOOD / DOOR – ACCESS DOOR

ED–39

ED

(b) Engage the 6 clips.

8.

INSTALL ACCESS PANEL CHECK ASSEMBLY
(a) Apply MP grease to the sliding areas of the access

panel check.

(b) Install the access panel check onto the door panel

with the 2 nuts.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)

(c) Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond
1324 or the equivalent.

(d) Install the access panel check onto the body panel

with the bolt.
Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)

9.

INSTALL REAR DOOR OPENING TRIM
(a) Install the rear door opening trim.

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B135538

B135537

ED–40

ENGINE HOOD / DOOR – ACCESS DOOR

ED

10. INSTALL REAR DOOR SERVICE HOLE COVER

(a) Install a new rear door service hole cover.

HINT:
After attaching the service hole cover, check the
quality of the seal.

11. INSTALL ACCESS PANEL LOCK STRIKER PLATE

ASSEMBLY
(a) Using "Torx" socket wrench T40, install the access

panel lock striker plate with the 2 screws.
Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)

12. INSTALL FRONT DOOR COURTESY SWITCH (See

page

LI-114

)

13. INSTALL ACCESS PANEL LOCK CANCEL LEVER

ASSEMBLY
(a) Using "Torx" socket wrench T30, install the access

panel lock cancel lever with the 2 screws.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

14. INSTALL ACCESS PANEL LOCK REMOTE CONTROL

ASSEMBLY
(a) Apply MP grease to the sliding and rotating areas of

the access panel lock remote control.

(b) Install the access panel lock remote control with the

2 bolts and the clip.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)

(c) Connect the rod and connector clamp.

15. INSTALL ACCESS PANEL LOWER LOCK ASSEMBLY

(See page

LI-120

)

16. INSTALL ACCESS PANEL UPPER LOCK ASSEMBLY

(See page

LI-117

)

B135541

B135535

B135534

B135542