Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 476
SERVICE SPECIFICATIONS – A750F AUTOMATIC TRANSMISSION
SS–31
SS
Transmission case adapter adapter x Transmission case
34
345
25
Oil pan x Transmission case
4.4
45
39 in.*lbf
Valve body oil strainer assembly x Transmission valve body assembly
10
100
7
Transmission valve body assembly x Transmission case
11
112
8
Parking lock pawl bracket x Transmission case
7.4
75
65 in.*lbf
Oil pump x Transmission case
21
214
15
Oil pump body x Stator shaft assembly
12
122
9
Lock plate x Transmission valve body assembly
6.4
65
57 in.*lbf
Shift solenoid valve SR x Transmission valve body assembly
6.4
65
57 in.*lbf
Shift solenoid valve S1 x Transmission valve body assembly
6.4
65
57 in.*lbf
Shift solenoid valve S2 x Transmission valve body assembly
10
100
7
ATF Temperature sensor x Transmission valve body assembly (36 mm)
11
112
8
ATF Temperature sensor x Transmission valve body assembly (12 mm)
10
100
7
Drain plug x Oil pan
28
285
21
Park/neutral position switch for Bolt
13
129
9.4
Park/neutral position switch for Nut
6.9
70
61 in.*lbf
Part tightened
N*m
kgf*cm
ft.*lbf
SERVICE SPECIFICATIONS – CLUTCH
SS–31
SS
CLUTCH
SERVICE DATA
Pedal height from asphalt sheet
-
183.5 to 193.5 mm (7.224 to 7.618 in.)
Clutch pedal free play
-
5.0 to 15.0 mm (0.197 to 0.591 in.)
Clutch pedal push rod play at pedal top
-
1.0 to 5.0 mm (0.039 to 0.197 in.)
Disc rivet head depth
Maximum
0.3 mm (0.012 in.)
Flywheel sub-assembly runout
Maximum
0.1 mm (0.004 in.)
Clutch release point from pedal full stroke end position
-
25 mm (0.984 in.) or more
Clutch cover
Minimum depth
Minimum width
0.5 mm (0.020 in.)
6.0 mm (0.236 in.)
Clutch disc runout
Minimum
0.7 mm (0.028 in.)
Clutch start switch
ON (pushed)
OFF (released)
Blow 1
Ω
10 k
Ω or higher
Clutch start cancel switch
Resistance
S/W OFF 2 - 4
2 - 4 (Apply battery voltage to
terminals 1 and 3)
S/W ON 2 - 4 (Apply battery voltage
to terminals 1 and 3)
10 k
Ω or higher
10 k
Ω or higher
Below 1
Ω
SS–32
SERVICE SPECIFICATIONS – CLUTCH
SS
TORQUE SPECIFICATIONS
Part tightened
N*m
kgf*cm
ft.*lbf
Clutch pedal sub-assembly x Clutch pedal support
34
347
25
Clutch pedal support set bolt x Body for bolt
18
184
13
Clutch pedal support set bolt x Body for nut
14
145
10
Clutch master cylinder assembly x Clutch pedal support
12
122
8.9
Clutch master cylinder assembly x Clutch master
cylinder to 2 way tube
15
155
11
Release cylinder bleeder plug x Clutch release cylinder
assembly
11
110
8.0
Clutch release cylinder assembly x Transmission
housing
12
120
8.7
Clutch release cylinder assembly x Clutch master
cylinder to 2 way tube
15
153
11
Clutch release cylinder assembly x Clutch master
cylinder to 2 way tube bracket
12
120
8.7
Clutch cover assembly x Flywheel sub-assembly
19
195
14
Release fork support x Transmission assembly
47
479
35
Clutch start switch assembly x Clutch pedal support
16
160
12
Clutch housing cover No. 1 x Transmission housing
12
120
8.7
Clutch line bracket x Transmission housing
19
194
14
Clutch accumulator x Transmission housing
12
120
8.7
Clutch accumulator x Flexible hose tube
15
155
11
Clutch pedal stopper bolt x Clutch pedal support
26
260
19
Clutch switch x Clutch pedal support
15
153
11
SS–32
SERVICE SPECIFICATIONS – RA61F MANUAL TRANSMISSION
SS
RA61F MANUAL TRANSMISSION
SERVICE DATA
Reverse idler gear thrust clearance
STD:
MAX:
0.10 to 0.25 mm (0.0039 to 0.0098 in.)
0.25 mm (0.0098 in.)
Reverse idler gear radial clearance
STD:
MAX:
0.015 to 0.050 mm (0.0006 to 0.0020 in.)
0.050 mm (0.0020 in.)
Slotted pin drive in depth
-
0 to 0.5 mm (0 to 0.050 in.)
Transmission case oil seal dimension A
-
60.0 to 60.8 mm (2.362 to 2.394 in.)
Preload
-
0.45 to 1.35 N*m (4.59 to 13.77 kgf*cm, 3.98 to 11.95 in.*lbf)
Manual Transmission extension housing oil seal dimension
A
-
- 0.5 to 0.5 mm (- 0.197 to 0.197 in.)
6th gear thrust clearance
-
0.20 to 0.49 mm (0.0079 to 0.0193 in.)
3rd gear thrust clearance
-
0.09 to 0.52 mm (0.0035 to 0.0205 in.)
4th gear thrust clearance
-
0.12 to 0.38 mm (0.0047 to 0.0150 in.)
6th gear radial clearance
-
0.015 to 0.065 mm (0.0006 to 0.0026 in.)
3rd gear radial clearance
-
0.015 to 0.067 mm (0.0006 to 0.0026 in.)
4th gear radial clearance
-
0.015 to 0.067 mm (0.0006 to 0.0026 in.)
Input shaft runout
MAX:
0.03 mm (0.0012 in.)
Input shaft outer diameter
STD: A
B
C
D
E
MIN: A
B
C
D
E
34.002 to 34.015 mm (1.3387 to 1.3392 in.)
44.985 to 45.000 mm (1.7711 to 1.7717 in.)
44.985 to 45.000 mm (1.7711 to 1.7717 in.)
41.985 to 42.000 mm (1.6530 to 1.6535 in.)
32.967 to 32.974 mm (1.2979 to 1.2982 in.)
34.002 mm (1.3387 in.)
44.985 mm (1.7711 in.)
44.985 mm (1.7711 in.)
41.985 mm (1.6530 in.)
32.967 mm (1.2979 in.)
6th gear inside diameter
STD:
MAX:
51.015 to 51.040 mm (2.0085 to 2.0095 in.)
51.040 mm (2.0095 in.)
3rd gear inside diameter
STD:
MAX:
51.015 to 51.040 mm (2.0085 to 2.0095 in.)
51.040 mm (2.0095 in.)
4th gear inside diameter
STD:
MAX:
51.015 to 51.040 mm (2.0085 to 2.0095 in.)
51.040 mm (2.0095 in.)
Gear shift fork No. 2 or No. 3 claw and glove of the
transmission hub sleeve No. 2 clearance
No. 2 shift fork
No. 3 shift fork
0.28 to 0.84 mm (0.0110 to 0.0331 in.)
0.28 to 0.65 mm (0.0110 to 0.0256 in.)
6th gear synchronizer ring back and 6th gear spline end
clearance
STD:
MIN:
0.70 to 1.50 mm (0.0276 to 0.0591 in.)
0.70 mm (0.0276 in.)
3rd gear synchronizer ring back and 3rd gear spline end
clearance
STD: Inner
Middle
Outer
MIN: Inner
Middle
Outer
1.20 to 2.20 mm (0.0472 to 0.0866 in.)
0.60 to 1.80 mm (0.0236 to 0.0709 in.)
0.80 to 1.80 mm (0.0315 to 0.0709 in.)
1.20 mm (0.0472 in.)
0.60 mm (0.0236 in.)
0.80 mm (0.0315 in.)
4th gear synchronizer ring back and 4th gear spline end
clearance
STD:
MIN:
0.70 to 1.50 mm (0.0276 to 0.0591 in.)
0.70 mm (0.0276 in.)
3rd gear thrust washer thickness
STD:
MIN:
7.12 to 7.18 mm (0.2803 to 0.2827 in.)
7.12 mm (0.2803 in.)
Input shaft front bearing snap ring
Mark A
B
C
D
E
F
2.65 to 2.70 mm (0.1043 to 0.1063 in.)
2.70 to 2.75 mm (0.1063 to 0.1083 in.)
2.75 to 2.80 mm (0.1083 to 0.1102 in.)
2.80 to 2.85 mm (0.1102 to 0.1122 in.)
2.85 to 2.90 mm (0.1122 to 0.1142 in.)
2.90 to 2.95 mm (0.1142 to 0.1161 in.)
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