Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 417

MT–14

RA61F MANUAL TRANSMISSION – MANUAL TRANSMISSION ASSEMBLY

MT

16. INSTALL MANIFOLD STAY

(a) Install the manifold stay with the 3 bolts.

Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)

17. INSTALL NO. 2 MANIFOLD STAY

(a) Install the No. 2 manifold stay with the 3 bolts.

Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)

18. INSTALL PROPELLER SHAFT ASSEMBLY (See page

PR-14

)

19. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

(See page

PR-6

)

20. INSTALL PROPELLER SHAFT HEAT INSULATOR

(a) Install the propeller shaft heat insulator with the 2

bolts.
Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf)

21. INSTALL FRONT EXHAUST PIPE ASSEMBLY (See

page

EX-4

)

22. INSTALL NO. 2 FRONT EXHAUST PIPE ASSEMBLY

(See page

EX-5

)

23. ADD MANUAL TRANSMISSION OIL

24. ADJUST MANUAL TRANSMISSION OIL (See page

MT-2

)

25. INSTALL FLOOR SHIFT SHIFT LEVER ASSEMBLY

(a) Apply MP grease to the tip of the shift lever.

F051649

F051648

C133778

MP grease

F051066E02

RA61F MANUAL TRANSMISSION – MANUAL TRANSMISSION ASSEMBLY

MT–15

MT

(b) Cover the shift lever cap with a cloth.
(c) Pressing down on the shift lever cap, turn it

clockwise to install the shift lever.

26. REMOVE TRANSFER HIGH AND LOW SHIFT LEVER

ASSEMBLY
(a) Install the transfer shift lever onto the shift lever

retainer.

(b) Using needle-nose pliers, install the snap ring.

27. INSTALL SHIFT LEVER BOOT ASSEMBLY

(a) Install the shift lever boot with the 4 screws and 2

clips.

28. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for

Manual transmission)

29. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for

Transfer)

30. INSTALL FRONT CONSOLE BOX (See page

IP-31

)

31. INSTALL CONSOLE UPPER REAR PANEL SUB-

ASSEMBLY (See page

IP-31

)

32. INSTALL PARKING BRAKE HOLE COVER SUB-

ASSEMBLY (See page

IP-32

)

33. CONNECT CABLE TO NEGATIVE BATTERY

TERMINAL
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

34. CHECK FOR EXHAUST GAS LEAKAGE

Down

Clockwise

Cloth

F051824E01

Front

Tip of Shift Lever

Select Return Spring

Installation

C113710E03

C135788

MT–16

RA61F MANUAL TRANSMISSION – MANUAL TRANSMISSION UNIT

MT

TRANSMISSION

RA61F MANUAL TRANSMISSION

MANUAL TRANSMISSION UNIT

COMPONENTS

EXTENSION HOUSING
OIL RECEIVER PIPE

FLOOR SHIFT CONTROL SHIFT LEVER
RETAINER SUB-ASSEMBLY

OIL SEPARATOR
PACKING SEAL

OUTPUT SHAFT
REAR BEARING
OUTER RACE

SHIFT LEVER HOUSING

TRANSMISSION REAR CASE

NO. 2 TAPER
ROLLER BEARING

COMPRESSION SPRING

BEARING
LOCK PLATE

N*m (kgf*cm, ft.*lbf) : Specified torque

33 (340, 25)

20 (204, 15)

37 (377, 27)

18 (184, 13)

37 (377, 27)

11 (115, 8.3)

40 (408, 30)

OUTPUT SHAFT REAR
BEARING OUTER RACE

25 (250, 18)

COUNTER GEAR REAR
RADIAL BALL BEARING

GASKET

GASKET

SPACER

BALL

OUTPUT SHAFT
ADJUST NUT

x4

x4

x10

MANUAL
TRANSMISSION
CASE COVER
SUB-ASSEMBLY

Non-reusable part

C114073E03

RA61F MANUAL TRANSMISSION – MANUAL TRANSMISSION UNIT

MT–17

MT

FRONT BEARING
SHAFT SNAP RING

TRANSMISSION FRONT CASE

TRANSMISSION
MIDDLE CASE

N*m (kgf*cm, ft.*lbf) : Specified torque

TRANSMISSION
CASE OIL SEAL

8.5 (87, 75 in.*lbf)

40 (408, 30)

GASKET

28 (286, 21)

37 (377, 27)

44 (449, 33)

40 (408, 30)

40 (408, 30)

39 (400, 29)

GASKET

x5

x3

x3

GASKET

TRANSMISSION
OIL SEPARATOR

Non-reusable part

BACK-UP LIGHT
SWITCH ASSEMBLY

NO. 1 OIL RECEIVER PIPE

NO. 2 OIL RECEIVER
PIPE

x2

C114219E05