Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 420

MT–26

RA61F MANUAL TRANSMISSION – MANUAL TRANSMISSION UNIT

MT

24. REMOVE TRANSMISSION FRONT CASE

(a) Remove the 4 bolts from the interlock bracket.

(b) Using a hexagon wrench (24 mm), remove the plug.

(c) Tie the input shaft, counter gear and control

assembly with a piece of rope or string.

(d) Expand the 2 snap rings, and lift up the output shaft,

input shaft, counter gear and control assembly.

(e) Remove the output shaft, input shaft, counter gear

shaft and control assembly while gently tapping the
clutch housing with a plastic hammer.
NOTICE:
Take care not to subject the output shaft, input
shaft, counter gear shaft and control assembly
to any impact. This could cause the ball and
spring to come out.

(f)

Separate the output shaft, input shaft, counter gear
shaft and control assembly.

F051582

F051583

D033636

D033637

D033638

RA61F MANUAL TRANSMISSION – MANUAL TRANSMISSION UNIT

MT–27

MT

25. REMOVE NO. 1 OIL RECEIVER PIPE

(a) Remove the No. 1 oil receiver pipe from the

transmission front case.

26. REMOVE FRONT BEARING SHAFT SNAP RING

(a) Using snap ring pliers, remove the 2 snap rings.

27. REMOVE TRANSMISSION CASE OIL SEAL

(a) Using SST, remove the transmission case oil seal

from the transmission front case.
SST

09308-00010

28. REMOVE NO. 3 GEAR SHIFT FORK

(a) Remove the bolt, then remove the No. 3 gear shift

fork.

29. REMOVE NO. 3 GEAR SHIFT FORK SHAFT

(a) Remove the No. 3 shift fork shaft , boll, spring, No. 2

interlock pin and No. 3 interlock pin.

F051585

D033639

SST

F051587E01

F051588

F051829

MT–28

RA61F MANUAL TRANSMISSION – MANUAL TRANSMISSION UNIT

MT

30. REMOVE NO. 2 GEAR SHIFT FORK

(a) Remove the bolt, then remove the No. 2 gear shift

fork.

31. REMOVE NO. 2 GEAR SHIFT FORK SHAFT

(a) Remove the No. 2 shift fork shaft, ball, spring, No. 2

interlock pin and No. 3 interlock pin.

32. REMOVE NO. 1 GEAR SHIFT HEAD

(a) Using a pin punch (5 mm (0.20 in.)) and hammer,

tap out the slotted pin.

33. REMOVE NO. 1 GEAR SHIFT FORK SHAFT

(a) Remove the No. 1 shift fork shaft, ball, spring, No. 1

shift head and No. 1 interlock pin.

34. REMOVE NO. 1 GEAR SHIFT FORK

(a) Using a pin punch (5 mm (0.20 in.)) and hammer,

tap out the slotted pin.

F051589

F051830

D033718

F051831

D033720

RA61F MANUAL TRANSMISSION – MANUAL TRANSMISSION UNIT

MT–29

MT

(b) Remove the No. 2 shift head and No. 1 shift fork.

35. REMOVE NO. 4 GEAR SHIFT FORK

(a) Using a pin punch (5 mm (0.20 in.)) and hammer,

tap out the slotted pin.

(b) Remove the No. 4 shift fork.

36. REMOVE NO. 4 GEAR SHIFT FORK SHAFT

(a) Remove the No. 4 shift fork shaft, ball and spring.

37. REMOVE 1ST AND REVERSE SHIFT ARM

(a) Using a screwdriver, remove the E-ring.

(b) Remove the shift arm pivot and shift arm.

D033721

D033722

D033723

D033724

D033725