Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 131

ENGINE HOOD / DOOR – FRONT DOOR

ED–21

ED

(b) Install the hole plug.

12. INSTALL FRONT DOOR WINDOW FRAME REAR

LOWER
(a) Install the front door window frame rear lower, and

temporarily tighten the bolt.

13. INSTALL FRONT DOOR LOWER FRAME BRACKET

GARNISH
(a) Install the front door lower frame bracket garnish

with the bolt and 2 screws.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)

14. INSTALL FRONT DOOR FRAME SUB-ASSEMBLY

FRONT LOWER
(a) Install the front door frame sub-assembly front lower

with the screw.

(b) Temporarily tighten the bolt.

15. INSTALL FRONT DOOR GLASS RUN

(a) Install the front door glass run.

B135577

B138163

B138162

B138161

B138160

ED–22

ENGINE HOOD / DOOR – FRONT DOOR

ED

(b) Tighten the front door window frame rear lower to

the specified torque with the bolt.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)

(c) Tighten the front door frame sub-assembly front

lower to the specified torque with the bolt.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)

(d) Install the hole plug.

16. INSTALL FRONT DOOR WEATHERSTRIP

(a) Install the front door weatherstrip.

B138163

B140037

B135578

B138159

ENGINE HOOD / DOOR – FRONT DOOR

ED–23

ED

17. INSTALL FRONT DOOR CHECK ASSEMBLY

(a) Apply MP grease to the sliding areas of the door

check.

(b) Install the front door check onto the door panel with

the 2 nuts.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)

(c) Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond
1324 or the equivalent.

(d) Install the front door check onto the body panel with

the bolt.
Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)

18. INSTALL FRONT DOOR INSIDE PANEL PLATE

(a) Install the front door inside panel plate with the 4

screws.

19. INSTALL FRONT DOOR SERVICE HOLE COVER

(a) Apply butyl tape to the door panel, then install the

new front door service hole cover as shown in the
illustration.
HINT:
•

When installing the service hole cover, pull the
links out through service hole.

•

There should be no wrinkles or folds after
attaching the service hole cover.

•

After attaching the service hole cover, check the
quality of the seal.

20. INSTALL FRONT NO. 1 SPEAKER (See page

AV-59

)

21. INSTALL FRONT DOOR GLASS OUTER

WEATHERSTRIP ASSEMBLY
HINT:
Use the same procedure as for the LH side (see page

ET-40

).

22. INSTALL OUTER REAR VIEW MIRROR

HINT:
Use the same procedure as for the LH side (see page

MI-11

).

B138158

B135575

B135576

ED–24

ENGINE HOOD / DOOR – FRONT DOOR

ED

23. INSTALL FRONT NO. 2 DOOR SERVICE HOLE

COVER
(a) Install the front No. 2 door service hole cover with

the 4 screws.

24. INSTALL FRONT DOOR TRIM BOARD SUB-

ASSEMBLY
(a) Connect the front door lock remote control cable

and front door inside locking cable.

(b) Engage the 10 clips and install the front door trim

board.

(c) Tighten the 2 screws.

B135573

B135572

B135571

B135570